Product Description
Product Description
Engineering Plastic Linear Bearing features maintance free,long term dry operation,no noise
Suitable for dust long term operation,corrosionresistance and cleaning with disinfectant;
Chute design for shaft protection,reduce the groove width to enhance the bearing capacity;
Easy installation and replacement.
Product Parameters
| Product Name | Engineering Plastic Linear Bearing |
|
Type |
Linear |
| Model Number | LIN-00-08 to LIN-00-30 |
| Brand Name | OEM |
| Color | Yellow,Black |
| Application | Manufacturing Plant,CNC machine .etc |
| Material | Engineering Plastic |
| Place of Origin | ZHangZhoug,China |
| Selling Units | Single Item |
| Sample | Available |
Detailed Photos
Company Profile
HangZhou City CZPT Bearing Co., Ltd. is a professional manufacturer of linear motion products with many years’ experience. We are specialized in the producing linear shaft, linear guides, ball screws, linear bearings, linear CZPT blocks, ball screw end supports, linear rails, cam followers with good quality and competitive price. Our company is located in HangZhou city, ZHangZhoug province, close to HangZhou port and HangZhou city.
Our products are widely used in precise machines, fitness equipment, printing machines, packing machines, medical and food machines, textile machinery and other machines and supplementary equipment. Our products sell well in North America, West Europe, Australia, Southeast Asia, Middle East, South America and other regions.
After Sales Service
Our Quality:
Quality is the life . We use only the best quality material to ensure the standard of our product range is of the highest caliber.All products we sold out are strictly selected and tested by our QC department.
Warranty:
All products may have problem after used by a period of time. We provide 1 year warranty for all products.
Payment:
We accept payment via TT (Bank transfer), Paypal,Western Union, and Money Gram.
We accept bank transfer for large orders. For small order, you’d better pay via Paypal,Western union or Money Gram
Shipping:
We offer as many shipping options as possible, including DHL, UPS, TNT, FEDEX and EMS, Airfreight and by Sea.
FAQ
1. Are you factory or trading company?
We are professional manufacturer with most competitive price and high quality, 15 year’s experience.
2.What’s your product range?
We are specialized in producing linear shafts, linear bearings, linear guides, linear rails, ball screws,cam follower and other linear motion units.
3.Do you offer OEM&ODM services?
Yes, OEM, ODM is welcomed
4.How Can I get some samples?
We are honored to offer samples. You are requested to pay the shipping cost and some samples cost.
5.What does your factory do about quality control?
We uphold the tenet of “Quality is the future, we have passed ISO9001 certification, and we have strict procedures to control quality.
6. How can I get a quotation?
You can send quotation below or email to us. you can contact dirrectly with us through TM or WhatsApp,Skype as you like.Call any time if you are urgent.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Feature: | Corrosion Resistant, High Temperature, High Speed |
|---|---|
| Function: | Ordinary |
| Shape: | Open |
| Series: | LME |
| Material: | Plastic |
| Type: | Universal |
| Customization: |
Available
| Customized Request |
|---|
Can you provide guidance on the selection and sizing of plastic bearings for specific applications?
Yes, I can provide guidance on the selection and sizing of plastic bearings for specific applications. Here’s a detailed explanation:
- 1. Identify Application Requirements:
The first step in selecting plastic bearings for a specific application is to identify the application requirements. Consider factors such as load type, load magnitude, rotational speed, temperature range, environmental conditions, chemical exposure, and any specific performance criteria. Understanding these requirements will help in choosing the right type of plastic bearing that can meet the demands of the application.
- 2. Evaluate Load Capacity:
Next, evaluate the load capacity required for the application. Plastic bearings have different load ratings depending on the material and design. Consider the expected static and dynamic loads that the bearing will need to support. It is important to select a plastic bearing with a load capacity that exceeds the anticipated loads to ensure reliable and long-lasting performance.
- 3. Consider Speed Limitations:
Take into account the rotational speed or linear velocity of the application. Plastic bearings may have speed limitations due to factors such as heat generation, friction, or material properties. Ensure that the selected plastic bearing can operate within the desired speed range without experiencing excessive wear, heat buildup, or failure.
- 4. Assess Environmental Factors:
Consider the environmental factors that the plastic bearing will be exposed to. Evaluate the presence of moisture, dirt, chemicals, or other contaminants in the application. This will help determine the required level of corrosion resistance, chemical compatibility, or sealing features needed in the plastic bearing to ensure optimal performance and longevity in the specific environment.
- 5. Choose the Right Material:
Selecting the appropriate plastic material is crucial for the performance of the bearing. Different plastic materials have varying properties such as temperature resistance, chemical resistance, wear resistance, and load capacity. Consider the specific requirements of the application and choose a plastic material that aligns with those requirements. Some common plastic materials used for bearings include PTFE (polytetrafluoroethylene), PEEK (polyetheretherketone), PA (polyamide), and UHMWPE (ultra-high-molecular-weight polyethylene).
- 6. Consulting with Manufacturers:
When in doubt, it is advisable to consult with bearing manufacturers or industry experts. They can provide valuable guidance based on their expertise and experience. Manufacturers can help in selecting the appropriate plastic bearing type, size, and material for the specific application. They can also provide technical datasheets, catalog information, and recommendations to ensure the best possible selection and sizing of plastic bearings.
In summary, selecting and sizing plastic bearings for specific applications involves identifying the application requirements, evaluating load capacity and speed limitations, assessing environmental factors, choosing the right material, and consulting with manufacturers or industry experts. By following these guidelines and considering the specific needs of the application, you can make an informed decision and select plastic bearings that will deliver optimal performance and reliability in your specific industrial or mechanical application.
What are the potential challenges or limitations of using plastic bearings in specific industries?
While plastic bearings offer numerous advantages, they also have certain challenges and limitations when used in specific industries. Here’s a detailed explanation of the potential challenges or limitations:
- 1. Temperature Limitations:
One of the limitations of plastic bearings is their temperature limitations. Different types of plastic materials have varying temperature ranges within which they can operate effectively. In high-temperature environments, plastic bearings may experience reduced load capacity, increased friction, or even deformation. Therefore, in industries such as aerospace, automotive, or heavy machinery, where high temperatures are common, alternative bearing materials may be more suitable.
- 2. Load Capacity:
Plastic bearings generally have lower load carrying capacities compared to their metal counterparts. They may not be suitable for applications with extremely high loads or heavy machinery where substantial forces are involved. Exceeding the load capacity of plastic bearings can lead to premature wear, deformation, or failure. Therefore, in industries that require heavy-duty applications or high load capacities, metal bearings or other robust bearing solutions may be preferred.
- 3. Speed Limitations:
Plastic bearings may have limitations when it comes to high-speed applications. The speed at which plastic bearings can operate effectively without experiencing excessive friction, heat buildup, or wear is typically lower compared to metal bearings. In industries that require high rotational speeds, such as industrial machinery or automotive applications, alternative bearing materials or specialized designs may be necessary to handle the demands of high-speed operation.
- 4. Chemical Compatibility:
While plastic bearings offer excellent chemical resistance to a wide range of substances, they may not be compatible with certain aggressive chemicals or solvents. Some chemicals can cause degradation, swelling, or softening of certain plastic materials, affecting the performance and lifespan of the bearings. In industries where exposure to harsh chemicals is prevalent, it is crucial to select plastic bearings that are specifically designed to withstand the specific chemical environment or consider alternative bearing materials.
- 5. Abrasion and Wear:
Plastic bearings may be more susceptible to abrasion and wear compared to metal bearings, especially in applications involving abrasive particles or high levels of friction. While plastic bearings are designed to resist wear, prolonged exposure to abrasive conditions can lead to increased wear rates and reduced lifespan. In industries such as mining, construction, or material handling, where abrasive contaminants are present, additional protective measures or alternative bearing materials may be necessary to ensure long-term performance.
- 6. Application-Specific Considerations:
Each industry has its specific requirements and operating conditions that must be considered when selecting bearings. Factors such as load type, vibration, shock, moisture, and environmental conditions can impact the suitability of plastic bearings. It is essential to evaluate the specific application requirements and consult with bearing manufacturers or industry experts to determine whether plastic bearings can meet the demands of the particular industry.
In summary, while plastic bearings offer many advantages, they also have limitations in specific industries. Temperature limitations, load capacity, speed limitations, chemical compatibility, abrasion and wear susceptibility, and application-specific considerations are important factors to consider when deciding whether plastic bearings are suitable for a particular industry or if alternative bearing materials should be considered.
Can you describe the load-carrying capacity and load ratings of plastic bearings?
Load-carrying capacity and load ratings are important considerations when evaluating the performance of plastic bearings. Here’s a detailed description of load-carrying capacity and load ratings for plastic bearings:
- Load-Carrying Capacity:
The load-carrying capacity of a bearing refers to its ability to support and distribute loads without excessive deformation or failure. It is a measure of the maximum load that a bearing can withstand under specific operating conditions. Plastic bearings typically have lower load-carrying capacities compared to traditional metal or steel bearings. This is because plastic materials generally have lower strength and stiffness properties compared to metals.
The load-carrying capacity of plastic bearings depends on various factors, including the material properties, design, and operating conditions. Plastic bearings are suitable for applications with moderate loads where the load requirements are within their capacity limits. It is important to consult the manufacturer’s specifications and guidelines to ensure that the chosen plastic bearing can handle the expected loads for a given application.
- Load Ratings:
Load ratings provide a standardized measure of a bearing’s load-carrying capacity. They are typically provided by bearing manufacturers and help users select the appropriate bearing for their specific application. Load ratings consider factors such as bearing geometry, material properties, and operating conditions to determine the maximum allowable loads.
In the case of plastic bearings, load ratings are often specified as dynamic load ratings and static load ratings:
- 1. Dynamic Load Rating:
The dynamic load rating indicates the maximum load that a bearing can sustain for a specified number of rotations or cycles while still maintaining acceptable performance and reliability. It takes into account factors such as the rolling elements’ fatigue life and the material’s ability to withstand cyclic stresses. The dynamic load rating is typically higher than the static load rating since bearings are designed to handle dynamic loads during operation.
- 2. Static Load Rating:
The static load rating refers to the maximum load that a bearing can sustain without experiencing permanent deformation or failure while being stationary or subjected to a constant load. It is a measure of the bearing’s capacity to handle static or slowly changing loads. The static load rating is generally higher than the dynamic load rating since static loads do not induce the same level of stress and fatigue as dynamic loads.
It’s important to note that load ratings provided by manufacturers are based on standardized testing methods and assumptions about operating conditions. Actual load capacities in specific applications may vary depending on factors such as bearing size, temperature, speed, lubrication, and alignment. Therefore, it is crucial to consider the specific application requirements and consult the manufacturer’s guidelines to ensure that the selected plastic bearing is suitable for the anticipated loads.
editor by CX 2024-05-07
China Professional 3D Printer Polymer Bushing Bearing Oilless Closed Anodized Aluminum Adapter Plastic Linear Plain Bearing (RJUM-11-10-12-16-20-25-30-40-50) Same Size as Igus bearing example
Product Description
Product Description
Engineering Plastic Linear Bearing features maintance free,long term dry operation,no noise
Suitable for dust long term operation,corrosionresistance and cleaning with disinfectant;
Chute design for shaft protection,reduce the groove width to enhance the bearing capacity;
Easy installation and replacement.
Product Parameters
| Product Name | Engineering Plastic Linear Bearing |
|
Type |
Linear |
| Model Number | RJUM—50 |
| Brand Name | OEM |
| Color | Yellow,Black |
| Application | Manufacturing Plant,CNC machine .etc |
| Material | Anodized Aluminum and engineering Plastic |
| Place of Origin | ZHangZhoug,China |
| Size | Dimensionally interchangeable with linear ball bearings LME Series |
| Sample | Available |
Detailed Photos
Company Profile
HangZhou City CZPT Bearing Co., Ltd. is a professional manufacturer of linear motion products with many years’ experience. We are specialized in the producing linear shaft, linear guides, ball screws, linear bearings, linear CZPT blocks, ball screw end supports, linear rails, cam followers with good quality and competitive price. Our company is located in HangZhou city, ZHangZhoug province, close to HangZhou port and HangZhou city.
Our products are widely used in precise machines, fitness equipment, printing machines, packing machines, medical and food machines, textile machinery and other machines and supplementary equipment. Our products sell well in North America, West Europe, Australia, Southeast Asia, Middle East, South America and other regions.
After Sales Service
Our Quality:
Quality is the life . We use only the best quality material to ensure the standard of our product range is of the highest caliber.All products we sold out are strictly selected and tested by our QC department.
Warranty:
All products may have problem after used by a period of time. We provide 1 year warranty for all products.
Payment:
We accept payment via TT (Bank transfer), Paypal,Western Union, and Money Gram.
We accept bank transfer for large orders. For small order, you’d better pay via Paypal,Western union or Money Gram
Shipping:
We offer as many shipping options as possible, including DHL, UPS, TNT, FEDEX and EMS, Airfreight and by Sea.
FAQ
1. Are you factory or trading company?
We are professional manufacturer with most competitive price and high quality, 15 year’s experience.
2.What’s your product range?
We are specialized in producing linear shafts, linear bearings, linear guides, linear rails, ball screws,cam follower and other linear motion units.
3.Do you offer OEM&ODM services?
Yes, OEM, ODM is welcomed
4.How Can I get some samples?
We are honored to offer samples. You are requested to pay the shipping cost and some samples cost.
5.What does your factory do about quality control?
We uphold the tenet of “Quality is the future, we have passed ISO9001 certification, and we have strict procedures to control quality.
6. How can I get a quotation?
You can send quotation below or email to us. you can contact dirrectly with us through TM or WhatsApp,Skype as you like.Call any time if you are urgent.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Feature: | Corrosion Resistant, High Temperature, High Speed |
|---|---|
| Function: | Ordinary |
| Shape: | Straight |
| Series: | LME |
| Material: | Aluminum and Plastic |
| Type: | Universal |
| Customization: |
Available
| Customized Request |
|---|
How do plastic bearings enhance the overall efficiency and functionality of machinery and equipment?
Plastic bearings play a crucial role in enhancing the overall efficiency and functionality of machinery and equipment. Here’s a detailed explanation:
- 1. Reduced Friction:
Plastic bearings offer low friction characteristics, which significantly reduce energy losses due to friction. The reduced friction allows machinery and equipment to operate more efficiently by minimizing heat generation and power consumption. This improved energy efficiency translates into cost savings and increased overall performance.
- 2. Improved Reliability:
Plastic bearings are designed to provide reliable performance in various operating conditions. They offer excellent resistance to wear, corrosion, and chemical exposure, ensuring prolonged service life and reduced downtime. By using plastic bearings, machinery and equipment can operate reliably and continuously without frequent maintenance or premature failure.
- 3. Enhanced Precision:
Plastic bearings contribute to enhanced precision in machinery and equipment. They have low levels of self-generated play, which means they provide accurate and repeatable positioning. This is particularly important in applications that require precise movement or alignment, such as robotics, medical devices, or measuring equipment. The improved precision offered by plastic bearings leads to greater accuracy and consistency in the performance of machinery and equipment.
- 4. Quieter Operation:
Plastic bearings can significantly reduce noise and vibration levels in machinery and equipment. They possess inherent damping properties that help absorb and dissipate vibrations, resulting in quieter operation. This is especially advantageous in applications where noise reduction is critical, such as household appliances, HVAC systems, or audio equipment. The quieter operation provided by plastic bearings enhances user comfort and reduces noise pollution.
- 5. Lightweight Design:
Plastic bearings are generally lighter in weight compared to their metal counterparts. The lightweight design of plastic bearings reduces the overall weight of machinery and equipment. This has several benefits, including improved portability, reduced energy consumption during transportation, and lower inertia during operation. The reduced weight contributes to increased efficiency and ease of handling in various applications.
- 6. Resistance to Contaminants:
Plastic bearings exhibit excellent resistance to contaminants such as dirt, dust, moisture, and chemicals. Their self-lubricating properties and non-corrosive nature allow them to operate effectively even in harsh environments. This resistance to contaminants ensures reliable and consistent performance of machinery and equipment, particularly in industries where exposure to harsh conditions is common, such as agriculture, construction, or automotive.
In summary, plastic bearings enhance the overall efficiency and functionality of machinery and equipment by reducing friction, improving reliability, enhancing precision, providing quieter operation, offering a lightweight design, and exhibiting resistance to contaminants. These advantages contribute to increased energy efficiency, extended service life, improved performance, and enhanced user experience. By incorporating plastic bearings into their designs, industries can optimize the efficiency and functionality of their machinery and equipment across various applications.
Can plastic bearings be customized or machined for unique industrial needs?
Yes, plastic bearings can be customized or machined to meet unique industrial needs. Here’s a detailed explanation:
- 1. Customized Design:
Plastic bearings can be customized in terms of their design, dimensions, and features to suit specific industrial requirements. Bearing manufacturers often offer customization options to tailor the bearings to the unique needs of different industries. This may involve modifying the bearing’s shape, adding specific features, adjusting tolerances, or incorporating special materials to enhance performance in specific applications.
- 2. Material Selection:
Plastic bearings can be machined from various types of plastic materials, each with its own set of properties and characteristics. The choice of material can be customized based on the specific industrial needs. For example, some plastic materials offer enhanced chemical resistance, while others excel in high-temperature environments. By selecting the appropriate material, the bearings can be customized to withstand the unique operating conditions of the industry.
- 3. Machining and Fabrication:
Plastic bearings can be machined or fabricated to achieve desired shapes, sizes, or configurations. Machining processes such as turning, milling, drilling, or grinding can be employed to modify the bearings according to specific requirements. This allows for precise customization of the bearing’s dimensions, bores, or mounting features to ensure a proper fit and compatibility with the industrial equipment or machinery.
- 4. Special Additives or Reinforcements:
In some cases, plastic bearings can be customized by incorporating special additives or reinforcements. For example, solid lubricants such as PTFE (polytetrafluoroethylene) or graphite can be added to provide self-lubrication properties. Fiber or glass reinforcements can be included to enhance the bearing’s strength, stiffness, or load-carrying capacity. These customized modifications can be tailored to specific industrial needs, allowing the bearings to perform optimally in unique operating conditions.
- 5. Application-Specific Testing and Validation:
When customizing plastic bearings for unique industrial needs, it is essential to perform application-specific testing and validation. This ensures that the customized bearings meet the performance requirements and can withstand the anticipated operating conditions. Testing may include evaluating factors such as load capacity, friction, wear resistance, temperature stability, or chemical compatibility to validate the suitability of the customized bearings for the intended application.
In summary, plastic bearings can be customized or machined to accommodate unique industrial needs. Customization options include design modifications, material selection, machining and fabrication, incorporation of special additives or reinforcements, and application-specific testing and validation. By customizing plastic bearings, industries can obtain bearings that are specifically tailored to their unique requirements, enabling optimal performance and reliability in their specific applications.
How do plastic bearings contribute to reduced friction and noise in machinery?
Plastic bearings play a significant role in reducing friction and noise in machinery. Here’s a detailed explanation of how plastic bearings contribute to these benefits:
- 1. Low Friction Coefficient:
Plastic bearings are designed to have low friction coefficients, which means they generate less resistance as the bearing surfaces slide or roll against each other. The low friction coefficient of plastic materials, such as PTFE (polytetrafluoroethylene) or nylon, helps minimize the amount of energy required to rotate or move the bearing. This reduction in friction results in several advantages, including lower power consumption, improved efficiency, and reduced wear on the bearing surfaces.
- 2. Self-Lubricating Properties:
Many plastic bearings have self-lubricating properties, which means they can operate effectively without the need for external lubrication. The plastic materials used in these bearings contain additives or solid lubricants that provide a thin film of lubrication between the bearing surfaces. This self-lubrication minimizes friction and wear, enhances the bearing’s performance, and reduces the need for regular lubrication maintenance. As a result, plastic bearings contribute to smoother operation and lower friction-related noise in machinery.
- 3. Damping Characteristics:
Plastic materials used in bearings often possess inherent damping characteristics. Damping refers to the ability of a material to absorb or dissipate vibrations and energy. Plastic bearings can effectively absorb vibrations generated during machinery operation, which helps reduce the transmission of vibrations to other parts of the system. This damping effect contributes to a quieter operation by minimizing the noise generated by machinery vibrations.
- 4. Reduced Metal-to-Metal Contact:
Plastic bearings create a barrier between metal surfaces, reducing direct metal-to-metal contact. This separation prevents or minimizes the occurrence of metal-to-metal friction, which can lead to increased noise levels. The plastic material acts as a cushioning layer, reducing the impact and noise generated by metal components rubbing against each other. By reducing metal-to-metal contact, plastic bearings contribute to quieter machinery operation.
- 5. Vibration Isolation:
Plastic bearings can help isolate and dampen vibrations within machinery. The elastic and damping properties of plastic materials allow them to absorb and dissipate vibrations, preventing them from propagating throughout the system. By isolating vibrations, plastic bearings help reduce the transmission of vibrations to other parts of the machinery, minimizing noise generation. This vibration isolation contributes to a quieter overall operation.
Overall, plastic bearings offer several advantages that contribute to reduced friction and noise in machinery. Their low friction coefficients, self-lubricating properties, damping characteristics, reduced metal-to-metal contact, and vibration isolation capabilities all work together to minimize energy losses, wear, and noise generation. However, it’s important to consider specific application requirements and consult manufacturers’ guidelines to ensure the appropriate selection and use of plastic bearings for optimal performance in machinery.
editor by CX 2024-05-06
China Best Sales Polymer Bushing Bearing Oilless Closed Anodized Aluminum Adapter Short Design Plastic Linear Plain Bearing (RJUM-02-10-12-16-20-25-30-40-50) Same Size as Igus with Best Sales
Product Description
Product Description
Engineering Plastic Linear Bearing features maintance free,long term dry operation,no noise
Suitable for dust long term operation,corrosionresistance and cleaning with disinfectant;
Chute design for shaft protection,reduce the groove width to enhance the bearing capacity;
Easy installation and replacement.
Product Parameters
| Product Name | Engineering Plastic Linear Bearing |
|
Type |
Linear |
| Model Number | RJUM—50 |
| Brand Name | OEM |
| Color | Yellow,Black |
| Application | Manufacturing Plant,CNC machine .etc |
| Material | Anodized Aluminum and engineering Plastic |
| Place of Origin | ZHangZhoug,China |
| Size | Dimensionally interchangeable with linear ball bearings |
| Sample | Available |
Detailed Photos
Company Profile
HangZhou City CZPT Bearing Co., Ltd. is a professional manufacturer of linear motion products with many years’ experience. We are specialized in the producing linear shaft, linear guides, ball screws, linear bearings, linear CZPT blocks, ball screw end supports, linear rails, cam followers with good quality and competitive price. Our company is located in HangZhou city, ZHangZhoug province, close to HangZhou port and HangZhou city.
Our products are widely used in precise machines, fitness equipment, printing machines, packing machines, medical and food machines, textile machinery and other machines and supplementary equipment. Our products sell well in North America, West Europe, Australia, Southeast Asia, Middle East, South America and other regions.
After Sales Service
Our Quality:
Quality is the life . We use only the best quality material to ensure the standard of our product range is of the highest caliber.All products we sold out are strictly selected and tested by our QC department.
Warranty:
All products may have problem after used by a period of time. We provide 1 year warranty for all products.
Payment:
We accept payment via TT (Bank transfer), Paypal,Western Union, and Money Gram.
We accept bank transfer for large orders. For small order, you’d better pay via Paypal,Western union or Money Gram
Shipping:
We offer as many shipping options as possible, including DHL, UPS, TNT, FEDEX and EMS, Airfreight and by Sea.
FAQ
1. Are you factory or trading company?
We are professional manufacturer with most competitive price and high quality, 15 year’s experience.
2.What’s your product range?
We are specialized in producing linear shafts, linear bearings, linear guides, linear rails, ball screws,cam follower and other linear motion units.
3.Do you offer OEM&ODM services?
Yes, OEM, ODM is welcomed
4.How Can I get some samples?
We are honored to offer samples. You are requested to pay the shipping cost and some samples cost.
5.What does your factory do about quality control?
We uphold the tenet of “Quality is the future, we have passed ISO9001 certification, and we have strict procedures to control quality.
6. How can I get a quotation?
You can send quotation below or email to us. you can contact dirrectly with us through TM or WhatsApp,Skype as you like.Call any time if you are urgent.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Feature: | Corrosion Resistant, High Temperature, High Speed |
|---|---|
| Function: | Ordinary |
| Shape: | Straight |
| Series: | Short |
| Material: | Aluminum and Plastic |
| Type: | Universal |
| Customization: |
Available
| Customized Request |
|---|
What are the eco-friendly or sustainable aspects of plastic bearing materials?
Plastic bearing materials offer several eco-friendly and sustainable aspects. Here’s a detailed explanation:
- 1. Recyclability:
Many plastic bearing materials are recyclable. At the end of their useful life, these bearings can be collected, processed, and transformed into new plastic products or materials. Recycling plastic bearings helps reduce waste, conserve resources, and minimize the environmental impact associated with their disposal. This promotes a circular economy and reduces the demand for virgin plastic production.
- 2. Use of Recycled Content:
Some plastic bearing materials can be manufactured using recycled content. By incorporating recycled plastics into the production process, the reliance on new plastic raw materials is reduced. This helps conserve resources, reduce energy consumption, and decrease the carbon footprint associated with the manufacturing of plastic bearings.
- 3. Lower Energy Consumption:
Plastic bearings often require less energy consumption compared to metal bearings. This is primarily due to their lower weight, which reduces the energy required for transportation, installation, and operation. Additionally, plastic bearings can operate without the need for external lubrication, eliminating the energy consumption associated with lubrication systems or processes.
- 4. Reduced Maintenance and Lubrication:
Plastic bearings can offer reduced maintenance requirements and eliminate the need for external lubrication. Unlike metal bearings, many plastic bearings are self-lubricating or have low friction properties, allowing them to operate effectively without the need for regular lubrication. This not only reduces maintenance efforts and costs but also minimizes the use of lubricants, which can be environmentally harmful if not properly managed.
- 5. Chemical Resistance and Durability:
Plastic bearing materials often exhibit excellent chemical resistance and durability. This enables them to withstand harsh environments and aggressive substances without degradation or the need for frequent replacements. The longevity and resistance to chemical attack reduce the overall environmental impact associated with the production, use, and disposal of plastic bearings.
- 6. Lighter Weight:
Plastic bearings are generally lighter in weight compared to metal bearings. This lightweight characteristic offers several eco-friendly benefits. Firstly, it reduces the energy required for transportation and installation, resulting in lower fuel consumption and greenhouse gas emissions. Secondly, it can contribute to weight reduction in machinery or equipment, leading to energy savings during operation.
In summary, plastic bearing materials offer several eco-friendly and sustainable aspects, including recyclability, use of recycled content, lower energy consumption, reduced maintenance and lubrication requirements, chemical resistance and durability, and lighter weight. By choosing plastic bearings with these sustainable attributes, industries can reduce their environmental footprint, promote resource conservation, and contribute to a more sustainable and eco-friendly approach to bearing technology.
What are the potential challenges or limitations of using plastic bearings in specific industries?
While plastic bearings offer numerous advantages, they also have certain challenges and limitations when used in specific industries. Here’s a detailed explanation of the potential challenges or limitations:
- 1. Temperature Limitations:
One of the limitations of plastic bearings is their temperature limitations. Different types of plastic materials have varying temperature ranges within which they can operate effectively. In high-temperature environments, plastic bearings may experience reduced load capacity, increased friction, or even deformation. Therefore, in industries such as aerospace, automotive, or heavy machinery, where high temperatures are common, alternative bearing materials may be more suitable.
- 2. Load Capacity:
Plastic bearings generally have lower load carrying capacities compared to their metal counterparts. They may not be suitable for applications with extremely high loads or heavy machinery where substantial forces are involved. Exceeding the load capacity of plastic bearings can lead to premature wear, deformation, or failure. Therefore, in industries that require heavy-duty applications or high load capacities, metal bearings or other robust bearing solutions may be preferred.
- 3. Speed Limitations:
Plastic bearings may have limitations when it comes to high-speed applications. The speed at which plastic bearings can operate effectively without experiencing excessive friction, heat buildup, or wear is typically lower compared to metal bearings. In industries that require high rotational speeds, such as industrial machinery or automotive applications, alternative bearing materials or specialized designs may be necessary to handle the demands of high-speed operation.
- 4. Chemical Compatibility:
While plastic bearings offer excellent chemical resistance to a wide range of substances, they may not be compatible with certain aggressive chemicals or solvents. Some chemicals can cause degradation, swelling, or softening of certain plastic materials, affecting the performance and lifespan of the bearings. In industries where exposure to harsh chemicals is prevalent, it is crucial to select plastic bearings that are specifically designed to withstand the specific chemical environment or consider alternative bearing materials.
- 5. Abrasion and Wear:
Plastic bearings may be more susceptible to abrasion and wear compared to metal bearings, especially in applications involving abrasive particles or high levels of friction. While plastic bearings are designed to resist wear, prolonged exposure to abrasive conditions can lead to increased wear rates and reduced lifespan. In industries such as mining, construction, or material handling, where abrasive contaminants are present, additional protective measures or alternative bearing materials may be necessary to ensure long-term performance.
- 6. Application-Specific Considerations:
Each industry has its specific requirements and operating conditions that must be considered when selecting bearings. Factors such as load type, vibration, shock, moisture, and environmental conditions can impact the suitability of plastic bearings. It is essential to evaluate the specific application requirements and consult with bearing manufacturers or industry experts to determine whether plastic bearings can meet the demands of the particular industry.
In summary, while plastic bearings offer many advantages, they also have limitations in specific industries. Temperature limitations, load capacity, speed limitations, chemical compatibility, abrasion and wear susceptibility, and application-specific considerations are important factors to consider when deciding whether plastic bearings are suitable for a particular industry or if alternative bearing materials should be considered.
How do plastic bearings contribute to reduced friction and noise in machinery?
Plastic bearings play a significant role in reducing friction and noise in machinery. Here’s a detailed explanation of how plastic bearings contribute to these benefits:
- 1. Low Friction Coefficient:
Plastic bearings are designed to have low friction coefficients, which means they generate less resistance as the bearing surfaces slide or roll against each other. The low friction coefficient of plastic materials, such as PTFE (polytetrafluoroethylene) or nylon, helps minimize the amount of energy required to rotate or move the bearing. This reduction in friction results in several advantages, including lower power consumption, improved efficiency, and reduced wear on the bearing surfaces.
- 2. Self-Lubricating Properties:
Many plastic bearings have self-lubricating properties, which means they can operate effectively without the need for external lubrication. The plastic materials used in these bearings contain additives or solid lubricants that provide a thin film of lubrication between the bearing surfaces. This self-lubrication minimizes friction and wear, enhances the bearing’s performance, and reduces the need for regular lubrication maintenance. As a result, plastic bearings contribute to smoother operation and lower friction-related noise in machinery.
- 3. Damping Characteristics:
Plastic materials used in bearings often possess inherent damping characteristics. Damping refers to the ability of a material to absorb or dissipate vibrations and energy. Plastic bearings can effectively absorb vibrations generated during machinery operation, which helps reduce the transmission of vibrations to other parts of the system. This damping effect contributes to a quieter operation by minimizing the noise generated by machinery vibrations.
- 4. Reduced Metal-to-Metal Contact:
Plastic bearings create a barrier between metal surfaces, reducing direct metal-to-metal contact. This separation prevents or minimizes the occurrence of metal-to-metal friction, which can lead to increased noise levels. The plastic material acts as a cushioning layer, reducing the impact and noise generated by metal components rubbing against each other. By reducing metal-to-metal contact, plastic bearings contribute to quieter machinery operation.
- 5. Vibration Isolation:
Plastic bearings can help isolate and dampen vibrations within machinery. The elastic and damping properties of plastic materials allow them to absorb and dissipate vibrations, preventing them from propagating throughout the system. By isolating vibrations, plastic bearings help reduce the transmission of vibrations to other parts of the machinery, minimizing noise generation. This vibration isolation contributes to a quieter overall operation.
Overall, plastic bearings offer several advantages that contribute to reduced friction and noise in machinery. Their low friction coefficients, self-lubricating properties, damping characteristics, reduced metal-to-metal contact, and vibration isolation capabilities all work together to minimize energy losses, wear, and noise generation. However, it’s important to consider specific application requirements and consult manufacturers’ guidelines to ensure the appropriate selection and use of plastic bearings for optimal performance in machinery.
editor by CX 2024-05-03
China OEM 3D Printer Polymer Bushing Bearing Oilless Open Anodized Aluminum Adapter Plastic Linear Plain Bearing (LM 10-12-16-20-25-30-40-50 OP) bearing driver
Product Description
Product Description
Engineering Plastic Linear Bearing features maintance free,long term dry operation,no noise
Suitable for dust long term operation,corrosionresistance and cleaning with disinfectant;
Chute design for shaft protection,reduce the groove width to enhance the bearing capacity;
Easy installation and replacement.
Product Parameters
| Product Name | Engineering Plastic Linear Bearing |
|
Type |
Linear |
| Model Number | LM—OP |
| Brand Name | OEM |
| Color | Yellow,Black |
| Application | Manufacturing Plant,CNC machine .etc |
| Material | Anodized Aluminum and engineering Plastic |
| Place of Origin | ZHangZhoug,China |
| Size | Dimensionally interchangeable with linear ball bearings LM Series |
| Sample | Available |
Detailed Photos
Company Profile
HangZhou City CZPT Bearing Co., Ltd. is a professional manufacturer of linear motion products with many years’ experience. We are specialized in the producing linear shaft, linear guides, ball screws, linear bearings, linear CZPT blocks, ball screw end supports, linear rails, cam followers with good quality and competitive price. Our company is located in HangZhou city, ZHangZhoug province, close to HangZhou port and HangZhou city.
Our products are widely used in precise machines, fitness equipment, printing machines, packing machines, medical and food machines, textile machinery and other machines and supplementary equipment. Our products sell well in North America, West Europe, Australia, Southeast Asia, Middle East, South America and other regions.
After Sales Service
Our Quality:
Quality is the life . We use only the best quality material to ensure the standard of our product range is of the highest caliber.All products we sold out are strictly selected and tested by our QC department.
Warranty:
All products may have problem after used by a period of time. We provide 1 year warranty for all products.
Payment:
We accept payment via TT (Bank transfer), Paypal,Western Union, and Money Gram.
We accept bank transfer for large orders. For small order, you’d better pay via Paypal,Western union or Money Gram
Shipping:
We offer as many shipping options as possible, including DHL, UPS, TNT, FEDEX and EMS, Airfreight and by Sea.
FAQ
1. Are you factory or trading company?
We are professional manufacturer with most competitive price and high quality, 15 year’s experience.
2.What’s your product range?
We are specialized in producing linear shafts, linear bearings, linear guides, linear rails, ball screws,cam follower and other linear motion units.
3.Do you offer OEM&ODM services?
Yes, OEM, ODM is welcomed
4.How Can I get some samples?
We are honored to offer samples. You are requested to pay the shipping cost and some samples cost.
5.What does your factory do about quality control?
We uphold the tenet of “Quality is the future, we have passed ISO9001 certification, and we have strict procedures to control quality.
6. How can I get a quotation?
You can send quotation below or email to us. you can contact dirrectly with us through TM or WhatsApp,Skype as you like.Call any time if you are urgent.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Feature: | Corrosion Resistant, High Temperature, High Speed |
|---|---|
| Function: | Ordinary |
| Shape: | Open |
| Series: | LM |
| Material: | Aluminum and Plastic |
| Type: | Universal |
| Customization: |
Available
| Customized Request |
|---|
What is the role of cage design and materials in plastic bearing performance and durability?
The role of cage design and materials in plastic bearing performance and durability is significant. Here’s a detailed explanation:
- 1. Guidance and Retention:
The primary role of a cage in a plastic bearing is to guide and retain the rolling elements, such as balls or rollers. The cage holds the rolling elements in position, ensuring proper spacing and alignment within the bearing. This guidance and retention function is crucial for maintaining smooth and efficient operation, preventing contact between rolling elements, and distributing loads evenly. The cage design plays a critical role in achieving optimal performance and durability by providing effective guidance and retention of the rolling elements.
- 2. Load Distribution:
The cage design and materials contribute to the load distribution within the bearing. The cage helps distribute the applied loads evenly to the rolling elements, preventing excessive stress on individual elements and minimizing the risk of premature failure. An efficient cage design ensures that the load is shared appropriately among the rolling elements, maximizing the bearing’s load-carrying capacity and enhancing its durability.
- 3. Friction and Heat Generation:
The cage design and materials also influence the friction and heat generation within the bearing. A well-designed cage minimizes friction between the rolling elements and the cage itself, reducing energy losses and heat generation. Additionally, the choice of cage material can impact the coefficient of friction and thermal conductivity. Optimal cage materials with low friction and good thermal properties can contribute to improved performance, lower operating temperatures, and increased durability of the plastic bearing.
- 4. Lubricant Retention:
Certain cage designs are specifically engineered to assist in lubricant retention within the bearing. The cage structure can create pockets or reservoirs that hold and distribute lubricating oil or grease to the rolling elements. This ensures a continuous and adequate supply of lubrication, reducing friction, wear, and the risk of premature failure. Proper lubricant retention facilitated by the cage design is essential for maintaining the performance and durability of plastic bearings.
- 5. Resistance to Harsh Environments:
The choice of cage material is crucial for ensuring the resistance of plastic bearings to harsh operating environments. Different cage materials offer varying degrees of resistance to chemicals, moisture, temperature extremes, and other environmental factors. Selecting the appropriate cage material that is compatible with the application’s operating conditions is essential to maintain the bearing’s performance and durability over time.
- 6. Durability and Service Life:
The cage design and materials significantly impact the overall durability and service life of plastic bearings. A well-designed cage that effectively guides and retains the rolling elements, distributes loads evenly, minimizes friction, and retains lubrication contributes to the bearing’s longevity. Additionally, using durable and suitable cage materials that can withstand the operating conditions ensures the bearing’s ability to withstand wear, fatigue, and other forms of degradation, resulting in extended service life.
In summary, the cage design and materials play a crucial role in the performance and durability of plastic bearings. The cage provides guidance, retention, and load distribution for the rolling elements, minimizes friction and heat generation, assists in lubricant retention, ensures resistance to harsh environments, and contributes to the overall durability and service life of the bearing. By considering the appropriate cage design and materials, manufacturers can optimize the performance, reliability, and longevity of plastic bearings in various applications.
What are the potential challenges or limitations of using plastic bearings in specific industries?
While plastic bearings offer numerous advantages, they also have certain challenges and limitations when used in specific industries. Here’s a detailed explanation of the potential challenges or limitations:
- 1. Temperature Limitations:
One of the limitations of plastic bearings is their temperature limitations. Different types of plastic materials have varying temperature ranges within which they can operate effectively. In high-temperature environments, plastic bearings may experience reduced load capacity, increased friction, or even deformation. Therefore, in industries such as aerospace, automotive, or heavy machinery, where high temperatures are common, alternative bearing materials may be more suitable.
- 2. Load Capacity:
Plastic bearings generally have lower load carrying capacities compared to their metal counterparts. They may not be suitable for applications with extremely high loads or heavy machinery where substantial forces are involved. Exceeding the load capacity of plastic bearings can lead to premature wear, deformation, or failure. Therefore, in industries that require heavy-duty applications or high load capacities, metal bearings or other robust bearing solutions may be preferred.
- 3. Speed Limitations:
Plastic bearings may have limitations when it comes to high-speed applications. The speed at which plastic bearings can operate effectively without experiencing excessive friction, heat buildup, or wear is typically lower compared to metal bearings. In industries that require high rotational speeds, such as industrial machinery or automotive applications, alternative bearing materials or specialized designs may be necessary to handle the demands of high-speed operation.
- 4. Chemical Compatibility:
While plastic bearings offer excellent chemical resistance to a wide range of substances, they may not be compatible with certain aggressive chemicals or solvents. Some chemicals can cause degradation, swelling, or softening of certain plastic materials, affecting the performance and lifespan of the bearings. In industries where exposure to harsh chemicals is prevalent, it is crucial to select plastic bearings that are specifically designed to withstand the specific chemical environment or consider alternative bearing materials.
- 5. Abrasion and Wear:
Plastic bearings may be more susceptible to abrasion and wear compared to metal bearings, especially in applications involving abrasive particles or high levels of friction. While plastic bearings are designed to resist wear, prolonged exposure to abrasive conditions can lead to increased wear rates and reduced lifespan. In industries such as mining, construction, or material handling, where abrasive contaminants are present, additional protective measures or alternative bearing materials may be necessary to ensure long-term performance.
- 6. Application-Specific Considerations:
Each industry has its specific requirements and operating conditions that must be considered when selecting bearings. Factors such as load type, vibration, shock, moisture, and environmental conditions can impact the suitability of plastic bearings. It is essential to evaluate the specific application requirements and consult with bearing manufacturers or industry experts to determine whether plastic bearings can meet the demands of the particular industry.
In summary, while plastic bearings offer many advantages, they also have limitations in specific industries. Temperature limitations, load capacity, speed limitations, chemical compatibility, abrasion and wear susceptibility, and application-specific considerations are important factors to consider when deciding whether plastic bearings are suitable for a particular industry or if alternative bearing materials should be considered.
What are the common types of plastic materials used for plastic bearings, such as PTFE or nylon?
Plastic bearings can be made from various types of plastic materials, each offering unique properties and advantages. Here are some common types of plastic materials used for plastic bearings:
- 1. PTFE (Polytetrafluoroethylene):
PTFE is a widely used plastic material for bearings due to its excellent low friction and self-lubricating properties. PTFE bearings have a low coefficient of friction, which reduces wear and energy consumption. They can operate without additional lubrication, making them suitable for applications where lubrication is challenging or undesirable. PTFE bearings also have high chemical resistance and can withstand a wide temperature range.
- 2. Nylon (Polyamide):
Nylon is another common plastic material used for bearings. It offers good wear resistance, low friction, and high strength. Nylon bearings can handle moderate loads and have self-lubricating properties. They are also resistant to chemicals and have excellent dimensional stability. Nylon bearings are often used in applications such as conveyor systems, automotive components, and machinery.
- 3. POM (Polyoxymethylene):
POM, also known as acetal or Delrin, is a versatile engineering plastic used in bearings. POM bearings have low friction, high wear resistance, and good dimensional stability. They exhibit excellent strength and stiffness, making them suitable for applications with moderate loads. POM bearings are often used in industries such as automotive, electronics, and consumer goods.
- 4. UHMWPE (Ultra-High Molecular Weight Polyethylene):
UHMWPE is a plastic material known for its exceptional wear resistance and impact strength. UHMWPE bearings can withstand heavy loads, have a low coefficient of friction, and offer good chemical resistance. They are often used in applications where high abrasion resistance and durability are required, such as in material handling equipment, conveyor systems, and agricultural machinery.
- 5. PEEK (Polyetheretherketone):
PEEK is a high-performance plastic material with excellent mechanical properties and temperature resistance. PEEK bearings can operate at high temperatures, making them suitable for applications in demanding environments. They offer low friction, good chemical resistance, and high strength. PEEK bearings are commonly used in aerospace, automotive, and medical applications.
These are just a few examples of the plastic materials used for plastic bearings. Other plastic materials, such as polyimide, PPS (polyphenylene sulfide), or PVDF (polyvinylidene fluoride), can also be used depending on the specific application requirements. The choice of plastic material for a plastic bearing depends on factors such as load capacity, temperature range, chemical compatibility, and friction characteristics.
editor by CX 2024-04-24
China manufacturer Easy Replacement Polymer Bushing Bearing Oilless Plastic Linear Bearing Rjum-01-10 Rjum-01-12 Rjum-01-16 Rjum-01-20 Rjum-01-25 bearing and race
Product Description
Product Description
Engineering Plastic Linear Bearing features maintance free,long term dry operation,no noise
Suitable for dust long term operation,corrosionresistance and cleaning with disinfectant;
Chute design for shaft protection,reduce the groove width to enhance the bearing capacity;
Easy installation and replacement.
Product Parameters
| Product Name | Engineering Plastic Linear Bearing |
|
Type |
Linear |
| Model Number | J-LM10-LM12-LM16-LM20-LM25-LM30-LM40-LM50 |
| Brand Name | OEM |
| Color | Yellow,Black |
| Application | Manufacturing Plant,CNC machine .etc |
| Material | Engineering Plastic |
| Place of Origin | ZHangZhoug,China |
| Selling Units | Single Item |
| Sample | Available |
Detailed Photos
Company Profile
HangZhou City CZPT Bearing Co., Ltd. is a professional manufacturer of linear motion products with many years’ experience. We are specialized in the producing linear shaft, linear guides, ball screws, linear bearings, linear CZPT blocks, ball screw end supports, linear rails, cam followers with good quality and competitive price. Our company is located in HangZhou city, ZHangZhoug province, close to HangZhou port and HangZhou city.
Our products are widely used in precise machines, fitness equipment, printing machines, packing machines, medical and food machines, textile machinery and other machines and supplementary equipment. Our products sell well in North America, West Europe, Australia, Southeast Asia, Middle East, South America and other regions.
After Sales Service
Our Quality:
Quality is the life . We use only the best quality material to ensure the standard of our product range is of the highest caliber.All products we sold out are strictly selected and tested by our QC department.
Warranty:
All products may have problem after used by a period of time. We provide 1 year warranty for all products.
Payment:
We accept payment via TT (Bank transfer), Paypal,Western Union, and Money Gram.
We accept bank transfer for large orders. For small order, you’d better pay via Paypal,Western union or Money Gram
Shipping:
We offer as many shipping options as possible, including DHL, UPS, TNT, FEDEX and EMS, Airfreight and by Sea.
FAQ
1. Are you factory or trading company?
We are professional manufacturer with most competitive price and high quality, 15 year’s experience.
2.What’s your product range?
We are specialized in producing linear shafts, linear bearings, linear guides, linear rails, ball screws,cam follower and other linear motion units.
3.Do you offer OEM&ODM services?
Yes, OEM, ODM is welcomed
4.How Can I get some samples?
We are honored to offer samples. You are requested to pay the shipping cost and some samples cost.
5.What does your factory do about quality control?
We uphold the tenet of “Quality is the future, we have passed ISO9001 certification, and we have strict procedures to control quality.
6. How can I get a quotation?
You can send quotation below or email to us. you can contact dirrectly with us through TM or WhatsApp,Skype as you like.Call any time if you are urgent.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Feature: | Corrosion Resistant, High Temperature, High Speed |
|---|---|
| Function: | Ordinary |
| Shape: | Open |
| Series: | LM |
| Material: | Plastic |
| Type: | Universal |
| Customization: |
Available
| Customized Request |
|---|
Can you provide guidance on the selection and sizing of plastic bearings for specific applications?
Yes, I can provide guidance on the selection and sizing of plastic bearings for specific applications. Here’s a detailed explanation:
- 1. Identify Application Requirements:
The first step in selecting plastic bearings for a specific application is to identify the application requirements. Consider factors such as load type, load magnitude, rotational speed, temperature range, environmental conditions, chemical exposure, and any specific performance criteria. Understanding these requirements will help in choosing the right type of plastic bearing that can meet the demands of the application.
- 2. Evaluate Load Capacity:
Next, evaluate the load capacity required for the application. Plastic bearings have different load ratings depending on the material and design. Consider the expected static and dynamic loads that the bearing will need to support. It is important to select a plastic bearing with a load capacity that exceeds the anticipated loads to ensure reliable and long-lasting performance.
- 3. Consider Speed Limitations:
Take into account the rotational speed or linear velocity of the application. Plastic bearings may have speed limitations due to factors such as heat generation, friction, or material properties. Ensure that the selected plastic bearing can operate within the desired speed range without experiencing excessive wear, heat buildup, or failure.
- 4. Assess Environmental Factors:
Consider the environmental factors that the plastic bearing will be exposed to. Evaluate the presence of moisture, dirt, chemicals, or other contaminants in the application. This will help determine the required level of corrosion resistance, chemical compatibility, or sealing features needed in the plastic bearing to ensure optimal performance and longevity in the specific environment.
- 5. Choose the Right Material:
Selecting the appropriate plastic material is crucial for the performance of the bearing. Different plastic materials have varying properties such as temperature resistance, chemical resistance, wear resistance, and load capacity. Consider the specific requirements of the application and choose a plastic material that aligns with those requirements. Some common plastic materials used for bearings include PTFE (polytetrafluoroethylene), PEEK (polyetheretherketone), PA (polyamide), and UHMWPE (ultra-high-molecular-weight polyethylene).
- 6. Consulting with Manufacturers:
When in doubt, it is advisable to consult with bearing manufacturers or industry experts. They can provide valuable guidance based on their expertise and experience. Manufacturers can help in selecting the appropriate plastic bearing type, size, and material for the specific application. They can also provide technical datasheets, catalog information, and recommendations to ensure the best possible selection and sizing of plastic bearings.
In summary, selecting and sizing plastic bearings for specific applications involves identifying the application requirements, evaluating load capacity and speed limitations, assessing environmental factors, choosing the right material, and consulting with manufacturers or industry experts. By following these guidelines and considering the specific needs of the application, you can make an informed decision and select plastic bearings that will deliver optimal performance and reliability in your specific industrial or mechanical application.
How do innovations and advancements in plastic bearing technology impact their use?
Innovations and advancements in plastic bearing technology have a significant impact on their use across various industries. Here’s a detailed explanation:
- 1. Enhanced Performance:
Advancements in plastic bearing technology have led to improved performance characteristics. Innovations in materials, manufacturing processes, and design techniques have resulted in plastic bearings that offer enhanced load capacity, reduced friction, improved wear resistance, and increased durability. These advancements allow plastic bearings to be used in a broader range of applications and environments where they previously may have been limited.
- 2. Expanded Application Range:
The advancements in plastic bearing technology have expanded their application range. With improved performance and the ability to withstand demanding operating conditions, plastic bearings can now be utilized in industries and applications that were traditionally dominated by metal bearings. They can be found in industries such as automotive, food processing, medical devices, electronics, renewable energy, and many others where their unique properties and benefits are highly valued.
- 3. Cost Savings:
Innovations in plastic bearing technology have brought about cost savings for industries. Plastic bearings often have lower production costs compared to metal bearings, and their lightweight nature can lead to reduced energy consumption in certain applications. Additionally, plastic bearings may eliminate the need for external lubrication, reducing maintenance costs and downtime. These cost-saving advantages make plastic bearings an attractive option for industries seeking efficient and economical solutions.
- 4. Corrosion and Chemical Resistance:
Advancements in plastic bearing technology have addressed the challenges of corrosion and chemical resistance. Newer plastic materials and formulations offer excellent resistance to a wide range of corrosive substances, acids, solvents, and aggressive chemicals. This makes plastic bearings suitable for industries where exposure to harsh environments or aggressive media is common, such as chemical processing, wastewater treatment, or marine applications.
- 5. Noise and Vibration Reduction:
Innovations in plastic bearing technology have led to the development of bearings with improved noise and vibration reduction capabilities. This is particularly beneficial in industries where noise and vibration can negatively impact performance, precision, and user comfort. Plastic bearings with advanced designs and dampening properties help minimize noise and vibration, making them suitable for applications such as electric motors, household appliances, or medical equipment.
- 6. Sustainability and Environmental Considerations:
Advancements in plastic bearing technology have also focused on sustainability and environmental considerations. Newer plastic materials may be recyclable or made from recycled content, reducing the environmental impact. Additionally, plastic bearings often require less lubrication compared to metal bearings, resulting in lower consumption of lubricants and reduced environmental contamination. These sustainable aspects align with the growing demand for eco-friendly solutions in various industries.
In summary, innovations and advancements in plastic bearing technology have a significant impact on their use. These advancements result in enhanced performance, expanded application range, cost savings, improved corrosion and chemical resistance, noise and vibration reduction, and sustainability considerations. As plastic bearing technology continues to evolve, industries can benefit from these advancements by adopting plastic bearings that offer superior performance, reliability, and efficiency in their specific applications.
What are the common types of plastic materials used for plastic bearings, such as PTFE or nylon?
Plastic bearings can be made from various types of plastic materials, each offering unique properties and advantages. Here are some common types of plastic materials used for plastic bearings:
- 1. PTFE (Polytetrafluoroethylene):
PTFE is a widely used plastic material for bearings due to its excellent low friction and self-lubricating properties. PTFE bearings have a low coefficient of friction, which reduces wear and energy consumption. They can operate without additional lubrication, making them suitable for applications where lubrication is challenging or undesirable. PTFE bearings also have high chemical resistance and can withstand a wide temperature range.
- 2. Nylon (Polyamide):
Nylon is another common plastic material used for bearings. It offers good wear resistance, low friction, and high strength. Nylon bearings can handle moderate loads and have self-lubricating properties. They are also resistant to chemicals and have excellent dimensional stability. Nylon bearings are often used in applications such as conveyor systems, automotive components, and machinery.
- 3. POM (Polyoxymethylene):
POM, also known as acetal or Delrin, is a versatile engineering plastic used in bearings. POM bearings have low friction, high wear resistance, and good dimensional stability. They exhibit excellent strength and stiffness, making them suitable for applications with moderate loads. POM bearings are often used in industries such as automotive, electronics, and consumer goods.
- 4. UHMWPE (Ultra-High Molecular Weight Polyethylene):
UHMWPE is a plastic material known for its exceptional wear resistance and impact strength. UHMWPE bearings can withstand heavy loads, have a low coefficient of friction, and offer good chemical resistance. They are often used in applications where high abrasion resistance and durability are required, such as in material handling equipment, conveyor systems, and agricultural machinery.
- 5. PEEK (Polyetheretherketone):
PEEK is a high-performance plastic material with excellent mechanical properties and temperature resistance. PEEK bearings can operate at high temperatures, making them suitable for applications in demanding environments. They offer low friction, good chemical resistance, and high strength. PEEK bearings are commonly used in aerospace, automotive, and medical applications.
These are just a few examples of the plastic materials used for plastic bearings. Other plastic materials, such as polyimide, PPS (polyphenylene sulfide), or PVDF (polyvinylidene fluoride), can also be used depending on the specific application requirements. The choice of plastic material for a plastic bearing depends on factors such as load capacity, temperature range, chemical compatibility, and friction characteristics.
editor by CX 2024-04-19
China OEM 3D Printer Polymer Bushing Closed Anodized Aluminum Adapter Round Flange Plastic Linear Bearing (FJUM-01-10-12-16-20-25-30-40-50) with high quality
Product Description
Product Description
Engineering Plastic Linear Bearing features maintance free,long term dry operation,no noise
Suitable for dust long term operation,corrosionresistance and cleaning with disinfectant;
Chute design for shaft protection,reduce the groove width to enhance the bearing capacity;
Easy installation and replacement.
Product Parameters
| Product Name | Engineering Plastic Linear Bearing |
|
Type |
Linear |
| Model Number | (FJUM—50) |
| Brand Name | OEM |
| Color | Yellow,Black |
| Application | Manufacturing Plant,CNC machine .etc |
| Material | Anodized Aluminum and engineering Plastic |
| Place of Origin | ZHangZhoug,China |
| Size | Dimensionally interchangeable with linear ball bearings LME Series |
| Sample | Available |
Detailed Photos
Company Profile
HangZhou City CZPT Bearing Co., Ltd. is a professional manufacturer of linear motion products with many years’ experience. We are specialized in the producing linear shaft, linear guides, ball screws, linear bearings, linear CZPT blocks, ball screw end supports, linear rails, cam followers with good quality and competitive price. Our company is located in HangZhou city, ZHangZhoug province, close to HangZhou port and HangZhou city.
Our products are widely used in precise machines, fitness equipment, printing machines, packing machines, medical and food machines, textile machinery and other machines and supplementary equipment. Our products sell well in North America, West Europe, Australia, Southeast Asia, Middle East, South America and other regions.
After Sales Service
Our Quality:
Quality is the life . We use only the best quality material to ensure the standard of our product range is of the highest caliber.All products we sold out are strictly selected and tested by our QC department.
Warranty:
All products may have problem after used by a period of time. We provide 1 year warranty for all products.
Payment:
We accept payment via TT (Bank transfer), Paypal,Western Union, and Money Gram.
We accept bank transfer for large orders. For small order, you’d better pay via Paypal,Western union or Money Gram
Shipping:
We offer as many shipping options as possible, including DHL, UPS, TNT, FEDEX and EMS, Airfreight and by Sea.
FAQ
1. Are you factory or trading company?
We are professional manufacturer with most competitive price and high quality, 15 year’s experience.
2.What’s your product range?
We are specialized in producing linear shafts, linear bearings, linear guides, linear rails, ball screws,cam follower and other linear motion units.
3.Do you offer OEM&ODM services?
Yes, OEM, ODM is welcomed
4.How Can I get some samples?
We are honored to offer samples. You are requested to pay the shipping cost and some samples cost.
5.What does your factory do about quality control?
We uphold the tenet of “Quality is the future, we have passed ISO9001 certification, and we have strict procedures to control quality.
6. How can I get a quotation?
You can send quotation below or email to us. you can contact dirrectly with us through TM or WhatsApp,Skype as you like.Call any time if you are urgent.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Feature: | Corrosion Resistant, High Temperature, High Speed |
|---|---|
| Function: | Ordinary |
| Flange Shape: | Circular |
| Shape: | Straight |
| Series: | Round Flange |
| Material: | Aluminum and Plastic |
| Customization: |
Available
| Customized Request |
|---|
What is the role of cage design and materials in plastic bearing performance and durability?
The role of cage design and materials in plastic bearing performance and durability is significant. Here’s a detailed explanation:
- 1. Guidance and Retention:
The primary role of a cage in a plastic bearing is to guide and retain the rolling elements, such as balls or rollers. The cage holds the rolling elements in position, ensuring proper spacing and alignment within the bearing. This guidance and retention function is crucial for maintaining smooth and efficient operation, preventing contact between rolling elements, and distributing loads evenly. The cage design plays a critical role in achieving optimal performance and durability by providing effective guidance and retention of the rolling elements.
- 2. Load Distribution:
The cage design and materials contribute to the load distribution within the bearing. The cage helps distribute the applied loads evenly to the rolling elements, preventing excessive stress on individual elements and minimizing the risk of premature failure. An efficient cage design ensures that the load is shared appropriately among the rolling elements, maximizing the bearing’s load-carrying capacity and enhancing its durability.
- 3. Friction and Heat Generation:
The cage design and materials also influence the friction and heat generation within the bearing. A well-designed cage minimizes friction between the rolling elements and the cage itself, reducing energy losses and heat generation. Additionally, the choice of cage material can impact the coefficient of friction and thermal conductivity. Optimal cage materials with low friction and good thermal properties can contribute to improved performance, lower operating temperatures, and increased durability of the plastic bearing.
- 4. Lubricant Retention:
Certain cage designs are specifically engineered to assist in lubricant retention within the bearing. The cage structure can create pockets or reservoirs that hold and distribute lubricating oil or grease to the rolling elements. This ensures a continuous and adequate supply of lubrication, reducing friction, wear, and the risk of premature failure. Proper lubricant retention facilitated by the cage design is essential for maintaining the performance and durability of plastic bearings.
- 5. Resistance to Harsh Environments:
The choice of cage material is crucial for ensuring the resistance of plastic bearings to harsh operating environments. Different cage materials offer varying degrees of resistance to chemicals, moisture, temperature extremes, and other environmental factors. Selecting the appropriate cage material that is compatible with the application’s operating conditions is essential to maintain the bearing’s performance and durability over time.
- 6. Durability and Service Life:
The cage design and materials significantly impact the overall durability and service life of plastic bearings. A well-designed cage that effectively guides and retains the rolling elements, distributes loads evenly, minimizes friction, and retains lubrication contributes to the bearing’s longevity. Additionally, using durable and suitable cage materials that can withstand the operating conditions ensures the bearing’s ability to withstand wear, fatigue, and other forms of degradation, resulting in extended service life.
In summary, the cage design and materials play a crucial role in the performance and durability of plastic bearings. The cage provides guidance, retention, and load distribution for the rolling elements, minimizes friction and heat generation, assists in lubricant retention, ensures resistance to harsh environments, and contributes to the overall durability and service life of the bearing. By considering the appropriate cage design and materials, manufacturers can optimize the performance, reliability, and longevity of plastic bearings in various applications.
Can plastic bearings be customized or machined for unique industrial needs?
Yes, plastic bearings can be customized or machined to meet unique industrial needs. Here’s a detailed explanation:
- 1. Customized Design:
Plastic bearings can be customized in terms of their design, dimensions, and features to suit specific industrial requirements. Bearing manufacturers often offer customization options to tailor the bearings to the unique needs of different industries. This may involve modifying the bearing’s shape, adding specific features, adjusting tolerances, or incorporating special materials to enhance performance in specific applications.
- 2. Material Selection:
Plastic bearings can be machined from various types of plastic materials, each with its own set of properties and characteristics. The choice of material can be customized based on the specific industrial needs. For example, some plastic materials offer enhanced chemical resistance, while others excel in high-temperature environments. By selecting the appropriate material, the bearings can be customized to withstand the unique operating conditions of the industry.
- 3. Machining and Fabrication:
Plastic bearings can be machined or fabricated to achieve desired shapes, sizes, or configurations. Machining processes such as turning, milling, drilling, or grinding can be employed to modify the bearings according to specific requirements. This allows for precise customization of the bearing’s dimensions, bores, or mounting features to ensure a proper fit and compatibility with the industrial equipment or machinery.
- 4. Special Additives or Reinforcements:
In some cases, plastic bearings can be customized by incorporating special additives or reinforcements. For example, solid lubricants such as PTFE (polytetrafluoroethylene) or graphite can be added to provide self-lubrication properties. Fiber or glass reinforcements can be included to enhance the bearing’s strength, stiffness, or load-carrying capacity. These customized modifications can be tailored to specific industrial needs, allowing the bearings to perform optimally in unique operating conditions.
- 5. Application-Specific Testing and Validation:
When customizing plastic bearings for unique industrial needs, it is essential to perform application-specific testing and validation. This ensures that the customized bearings meet the performance requirements and can withstand the anticipated operating conditions. Testing may include evaluating factors such as load capacity, friction, wear resistance, temperature stability, or chemical compatibility to validate the suitability of the customized bearings for the intended application.
In summary, plastic bearings can be customized or machined to accommodate unique industrial needs. Customization options include design modifications, material selection, machining and fabrication, incorporation of special additives or reinforcements, and application-specific testing and validation. By customizing plastic bearings, industries can obtain bearings that are specifically tailored to their unique requirements, enabling optimal performance and reliability in their specific applications.
How do plastic bearings compare to traditional metal or steel bearings in terms of performance?
When comparing plastic bearings to traditional metal or steel bearings, several factors come into play in terms of performance. Here’s a detailed comparison of plastic bearings and traditional metal or steel bearings:
- 1. Friction and Wear:
Plastic bearings generally exhibit lower friction coefficients compared to traditional metal or steel bearings. This characteristic results in reduced energy consumption, smoother operation, and less wear on the bearing surfaces. Plastic bearings often have self-lubricating properties, further enhancing their resistance to wear and reducing the need for external lubrication. On the other hand, metal or steel bearings may require regular lubrication to maintain optimal performance and prevent excessive wear.
- 2. Corrosion Resistance:
Plastic bearings offer excellent resistance to corrosion, making them particularly suitable for applications in moist or corrosive environments. Unlike metal or steel bearings, plastic bearings do not rust or corrode, allowing them to maintain their performance and integrity over time. Metal or steel bearings, while often treated with protective coatings, may still be susceptible to corrosion if the coating is compromised or in aggressive operating conditions.
- 3. Load Capacity:
Traditional metal or steel bearings generally have higher load-carrying capacities compared to plastic bearings. Metal bearings are known for their high strength and ability to withstand heavy loads and shock forces. Plastic bearings, although continuously improving in this aspect, may have lower load-carrying capacities and are typically more suitable for moderate load applications. It is important to carefully evaluate the specific load requirements of the application when considering plastic bearings.
- 4. Temperature Range:
Metal or steel bearings typically have a broader temperature range compared to plastic bearings. While plastic bearings can operate effectively within specific temperature limits, exposure to extreme temperatures can affect their performance. Certain plastic materials, such as PEEK, offer higher-temperature resistance, but they may still have limitations compared to metal or steel bearings, which can handle a wider range of temperatures.
- 5. Noise and Vibration:
Plastic bearings possess inherent damping properties, which can help reduce noise levels and vibrations in machinery and equipment. The ability of plastic materials to absorb vibrations contributes to a quieter and smoother operation. Metal or steel bearings, although effective in many applications, may produce more noise and vibrations due to their higher rigidity and less damping characteristics.
- 6. Cost and Maintenance:
Plastic bearings can offer cost advantages over metal or steel bearings in certain situations. Plastic bearings often have lower material and production costs, which can contribute to overall cost savings. Additionally, plastic bearings can require less maintenance due to their self-lubricating properties, resistance to corrosion, and reduced wear. Metal or steel bearings may require more frequent lubrication, inspection, and replacement, which can increase maintenance costs and downtime.
It’s important to note that the performance of plastic bearings and traditional metal or steel bearings can vary depending on the specific application requirements. While plastic bearings excel in certain areas such as corrosion resistance, low friction, and noise reduction, metal or steel bearings may be more suitable for high-load or high-temperature applications. Engineers and designers should carefully evaluate the performance characteristics of both types of bearings and consider the specific needs of the application to determine the most appropriate choice.
editor by CX 2024-04-17
China Hot selling Ojum-01-10-12-16-20-25-30-40-50 3D Printer Polymer Bushing Bearing Oilless Open Anodized Aluminum Adapter Plastic Linear Plain Bearing bearing engineering
Product Description
OJUM—50 3D Printer Polymer Bushing Bearing Oilless Open Anodized Aluminum Adapter Plastic Linear Plain Bearing
Product Description
- The bearing shell is made of anodized aluminum, and the sliding film is made of J series wear-resistant materials.
- It is corrosion resistant, dustproof, quiet, no shaft damage, clean and maintenance-free.
- Because of its excellent lubrication-free characteristics, it is widely used in high-demand occasions, effectively avoiding the pollution of traditional lubricants in the production process.
| Product Name | Engineering Plastic Linear Bearing |
|
Type |
Linear |
| Model Number | OJUM—50 |
| Brand Name | OEM |
| Color | Yellow,Black |
| Application | Manufacturing Plant,CNC machine .etc |
| Material | Anodized Aluminum and engineering Plastic |
| Place of Origin | HangZhou, China |
| Size | Dimensionally interchangeable with linear ball bearings LME Series |
| Sample | Available |
OJUM-01-10
OJUM-01-12
OJUM-01-16
OJUM-01-20
OJUM-01-25
OJUM-01-30
OJUM-01-40
OJUM-01-50
Special features:
Open, anodized aluminum adapter for supported shafts
Dimensionally interchangeable with recirculating ball bearings
Equipped with JUM0 liner made from iglide J
Recommended housing bore H7
Bearing secured with set screws (not included in delivery)
Detailed Photos
Product Parameters
| Part No. | d1 | d2 | B | W | Weight/g |
| OJUM-01-10 | 10 | 19 | 29 | 7.3 | 11 |
| OJUM-01-12 | 12 | 22 | 32 | 9 | 15 |
| OJUM-01-16 | 16 | 26 | 36 | 11.6 | 21 |
| OJUM-01-20 | 20 | 32 | 45 | 12 | 42 |
| OJUM-01-25 | 25 | 40 | 58 | 14.5 | 70 |
| OJUM-01-30 | 30 | 47 | 68 | 16.6 | 132 |
| OJUM-01-40 | 40 | 62 | 80 | 21 | 278 |
| OJUM-01-50 | 50 | 75 | 100 | 25.5 | 479 |
Certifications
Packaging & Shipping
Company Profile
FAQ
Buyer Feedback
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| Feature: | High Speed |
|---|---|
| Function: | Super |
| Flange Shape: | Oval |
| Shape: | Straight |
| Series: | LM |
| Material: | Plastic |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do plastic bearings enhance the overall efficiency and functionality of machinery and equipment?
Plastic bearings play a crucial role in enhancing the overall efficiency and functionality of machinery and equipment. Here’s a detailed explanation:
- 1. Reduced Friction:
Plastic bearings offer low friction characteristics, which significantly reduce energy losses due to friction. The reduced friction allows machinery and equipment to operate more efficiently by minimizing heat generation and power consumption. This improved energy efficiency translates into cost savings and increased overall performance.
- 2. Improved Reliability:
Plastic bearings are designed to provide reliable performance in various operating conditions. They offer excellent resistance to wear, corrosion, and chemical exposure, ensuring prolonged service life and reduced downtime. By using plastic bearings, machinery and equipment can operate reliably and continuously without frequent maintenance or premature failure.
- 3. Enhanced Precision:
Plastic bearings contribute to enhanced precision in machinery and equipment. They have low levels of self-generated play, which means they provide accurate and repeatable positioning. This is particularly important in applications that require precise movement or alignment, such as robotics, medical devices, or measuring equipment. The improved precision offered by plastic bearings leads to greater accuracy and consistency in the performance of machinery and equipment.
- 4. Quieter Operation:
Plastic bearings can significantly reduce noise and vibration levels in machinery and equipment. They possess inherent damping properties that help absorb and dissipate vibrations, resulting in quieter operation. This is especially advantageous in applications where noise reduction is critical, such as household appliances, HVAC systems, or audio equipment. The quieter operation provided by plastic bearings enhances user comfort and reduces noise pollution.
- 5. Lightweight Design:
Plastic bearings are generally lighter in weight compared to their metal counterparts. The lightweight design of plastic bearings reduces the overall weight of machinery and equipment. This has several benefits, including improved portability, reduced energy consumption during transportation, and lower inertia during operation. The reduced weight contributes to increased efficiency and ease of handling in various applications.
- 6. Resistance to Contaminants:
Plastic bearings exhibit excellent resistance to contaminants such as dirt, dust, moisture, and chemicals. Their self-lubricating properties and non-corrosive nature allow them to operate effectively even in harsh environments. This resistance to contaminants ensures reliable and consistent performance of machinery and equipment, particularly in industries where exposure to harsh conditions is common, such as agriculture, construction, or automotive.
In summary, plastic bearings enhance the overall efficiency and functionality of machinery and equipment by reducing friction, improving reliability, enhancing precision, providing quieter operation, offering a lightweight design, and exhibiting resistance to contaminants. These advantages contribute to increased energy efficiency, extended service life, improved performance, and enhanced user experience. By incorporating plastic bearings into their designs, industries can optimize the efficiency and functionality of their machinery and equipment across various applications.
Can you provide examples of machinery or equipment that rely on precision plastic bearings for efficient operation?
Precision plastic bearings are essential components in numerous machinery and equipment where efficient and reliable operation is crucial. Here are some examples of machinery and equipment that rely on precision plastic bearings:
- 1. Robotics and Automation Systems:
Precision plastic bearings are widely used in robotics and automation systems. These bearings provide smooth and precise movement in robotic arms, linear actuators, and automated assembly lines. They contribute to accurate positioning, repeatability, and high-speed operation, ensuring efficient and reliable performance in various industrial automation applications.
- 2. CNC Machines and Machine Tools:
CNC machines and machine tools, such as milling machines, lathes, and routers, rely on precision plastic bearings for smooth and accurate motion control. These bearings are used in linear guides, spindles, and ball screw assemblies. Precision plastic bearings enable precise positioning, reduce backlash, and contribute to high machining accuracy and efficiency.
- 3. Printing and Packaging Machinery:
Precision plastic bearings play a critical role in printing and packaging machinery. They are used in printing presses, label applicators, packaging equipment, and converting machines. These bearings provide smooth rotation and linear motion in rollers, guides, and feed systems. They help maintain precise registration, reduce downtime, and ensure efficient production in the printing and packaging industry.
- 4. Semiconductor and Electronics Manufacturing:
Precision plastic bearings are integral to semiconductor and electronics manufacturing equipment. They are used in wafer processing machines, pick-and-place machines, wire bonders, and inspection systems. These bearings contribute to precise positioning, smooth motion, and low particulate generation, ensuring efficient and reliable manufacturing processes in the semiconductor and electronics industry.
- 5. Optical and Imaging Systems:
Precision plastic bearings are found in optical and imaging systems, including cameras, scanners, microscopes, and telescopes. They provide smooth and stable movement in lens focusing mechanisms, stage positioning systems, and image stabilization mechanisms. Precision plastic bearings help achieve sharp and clear imaging, precise measurements, and efficient optical system operation.
- 6. Medical and Laboratory Equipment:
Precision plastic bearings are critical components in medical and laboratory equipment. They are used in centrifuges, pipetting systems, diagnostic devices, and analytical instruments. These bearings offer low friction, precise motion control, and resistance to chemicals and sterilization processes. Precision plastic bearings contribute to accurate sample handling, reliable test results, and efficient operation in medical and laboratory settings.
These examples highlight the diverse range of machinery and equipment that rely on precision plastic bearings for efficient operation. Precision plastic bearings are also used in textile machinery, aerospace systems, measuring instruments, and other applications where precise motion control, low friction, and reliable performance are essential.
How do plastic bearings compare to traditional metal or steel bearings in terms of performance?
When comparing plastic bearings to traditional metal or steel bearings, several factors come into play in terms of performance. Here’s a detailed comparison of plastic bearings and traditional metal or steel bearings:
- 1. Friction and Wear:
Plastic bearings generally exhibit lower friction coefficients compared to traditional metal or steel bearings. This characteristic results in reduced energy consumption, smoother operation, and less wear on the bearing surfaces. Plastic bearings often have self-lubricating properties, further enhancing their resistance to wear and reducing the need for external lubrication. On the other hand, metal or steel bearings may require regular lubrication to maintain optimal performance and prevent excessive wear.
- 2. Corrosion Resistance:
Plastic bearings offer excellent resistance to corrosion, making them particularly suitable for applications in moist or corrosive environments. Unlike metal or steel bearings, plastic bearings do not rust or corrode, allowing them to maintain their performance and integrity over time. Metal or steel bearings, while often treated with protective coatings, may still be susceptible to corrosion if the coating is compromised or in aggressive operating conditions.
- 3. Load Capacity:
Traditional metal or steel bearings generally have higher load-carrying capacities compared to plastic bearings. Metal bearings are known for their high strength and ability to withstand heavy loads and shock forces. Plastic bearings, although continuously improving in this aspect, may have lower load-carrying capacities and are typically more suitable for moderate load applications. It is important to carefully evaluate the specific load requirements of the application when considering plastic bearings.
- 4. Temperature Range:
Metal or steel bearings typically have a broader temperature range compared to plastic bearings. While plastic bearings can operate effectively within specific temperature limits, exposure to extreme temperatures can affect their performance. Certain plastic materials, such as PEEK, offer higher-temperature resistance, but they may still have limitations compared to metal or steel bearings, which can handle a wider range of temperatures.
- 5. Noise and Vibration:
Plastic bearings possess inherent damping properties, which can help reduce noise levels and vibrations in machinery and equipment. The ability of plastic materials to absorb vibrations contributes to a quieter and smoother operation. Metal or steel bearings, although effective in many applications, may produce more noise and vibrations due to their higher rigidity and less damping characteristics.
- 6. Cost and Maintenance:
Plastic bearings can offer cost advantages over metal or steel bearings in certain situations. Plastic bearings often have lower material and production costs, which can contribute to overall cost savings. Additionally, plastic bearings can require less maintenance due to their self-lubricating properties, resistance to corrosion, and reduced wear. Metal or steel bearings may require more frequent lubrication, inspection, and replacement, which can increase maintenance costs and downtime.
It’s important to note that the performance of plastic bearings and traditional metal or steel bearings can vary depending on the specific application requirements. While plastic bearings excel in certain areas such as corrosion resistance, low friction, and noise reduction, metal or steel bearings may be more suitable for high-load or high-temperature applications. Engineers and designers should carefully evaluate the performance characteristics of both types of bearings and consider the specific needs of the application to determine the most appropriate choice.
editor by CX 2024-04-04
China F6-14m 6X14X5mm High Performance Micro Bushing Thrust Ball Bearing bearing air
Item Description
F Series(With Groove)
| Model |
d |
D | d1 |
D1 |
H | Cr(N) | Cor(N) | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| rpm | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Grease | Oil | Balls | Ball dimensions | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| F3-8M | three | eight | 3.two | 7.eight | three.5 | 6
Do you favor that we remind you ? Fast and totally free get in touch with/electronic mail back 2nd step: the outside the house diameter of the bearing
3rd stage: the thickness of the bearing
Conclusion :You now have 3 measuring aspects that will allow you to discover your bearing: the inside of diameter (or bore), the outdoors diameter, and the thickness. You can postpone these measurements in our bearing research device on our site FAQ
1.How many is the MOQ of your company? two.Could you accept OEM and customize?
three.How do you guaranee the good quality?
four.Do you have stocks?
5.Do you have only Hubs Wheel Car Bearing? Yes,we have much more other folks sorts bearings,ANY BEARING YOU CAN Believe OF NOW,WE HAVE!
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What is a bushing?If you’ve ever wondered what an enclosure is, you’ve come to the right place. This article will provide an overview of different types of housings, including air-insulated, oil-impregnated porous bronze, and epoxy-impregnated capacitor cells. After reading this article, you will be better equipped to make an informed choice about the type of bushings your truck needs. air insulating sleeveWhen choosing bushings for your electrical application, you need to look for bushings with long-lasting insulation. In addition to being durable, bushings must have the correct design shape and material to remain effective over time. Porcelain was used in early casing designs and was chosen for indoor and outdoor applications due to its low cost and low linear expansion. Porcelain also requires a lot of metal fittings and flexible seals to remain effective. Oil Impregnated Porous Bronze BushingsOil-impregnated porous bronze (PbB) bushings are one of the best options for lubricating metal bearings. Lubrication is maintained even in high temperature applications as oil penetrates into the pores of the bronze. They are also self-lubricating and maintenance-free. Manufactured by CZPT, the Oil Impregnated Bronze Bushing is a powder metal process that is uniformly lubricated by a uniform oil film. This type of bearing is one of the most efficient in terms of precision performance. Epoxy Impregnated Capacitor BatteriesEpoxy impregnated condenser core sleeves are conductive paper used in air conditioning systems. The paper core is coated with epoxy resin and the insulating shell is silicone rubber. RIP bushings have excellent electrical properties, are fire resistant and are relatively small. However, the process of making these products is not easy and mistakes are common. These defects manifest as cracks or other structural damage in the capacitor cells. plastic bushingPlastic bushings are essential for many industries. They protect wires and other mechanical parts. They come in many shapes and sizes and are often used as adapters when connecting two pipes or tubes of different diameters. They are available in a variety of materials including rubber, steel and various other plastics. Most bushings are cylindrical or conical in shape and made of shock absorbing material. They slide on rods or pipes to provide low friction motion.
China Best Sales CuAl10Ni5Fe4 Material Solid Lubricating Bearing With Copper Base Graphite Bushing with Hot sellingItem Description
CuAl10Ni5Fe4 Material Reliable Lubricating Bearing With Copper Base Graphite Bushing
Packing & Delivery
Packing Details:
1. Internal Packing 2. Outer Packing&Cargo Packing 8pcs-300pcs per carton (relies upon on the solution size)
Business Profile Our Factory FAQ
Q: Are you trading company or producer? | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Material
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CuZn25Al5Mn4Fe3+Solid Lubricant
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Typical Application
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consecutive casting and rolling machines, mine-exploiting equipments, ships, steam engine, etc.
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Density g/cm3
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8
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Hardness HB
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>210
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Tensile Strength N/mm²
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>750
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Yeild strength N/mm²
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>340
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Elongation %
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>12
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Coefficient of linear expansion 10-5/ºC
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2.2
|
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Heat-conducting Coefficient W(/m.k)
|
38~55
|
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Flexibility Coefficient KN/mm²
|
100~140
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Temp. Limits ºC
|
-40~+200
|
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Max. Dynamic Load N/mm²
|
98
|
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Max.speed m/s
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Dry Lubrication 0.3; Oil Lubrication 1.0
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Max.PV N/mm²*m/s
|
Dry Lubrication 1.65; Oil Lubrication 3.25
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Friction
|
Dry Lubrication 0.12~0.16; Oil Lubrication 0.03~0.08
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We can also develop according to customers special request while out of this table
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Material
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CuZn25Al5Mn4Fe3+Solid Lubricant
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Typical Application
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consecutive casting and rolling machines, mine-exploiting equipments, ships, steam engine, etc.
|
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Density g/cm3
|
8
|
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Hardness HB
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>210
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Tensile Strength N/mm²
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>750
|
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Yeild strength N/mm²
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>340
|
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Elongation %
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>12
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Coefficient of linear expansion 10-5/ºC
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2.2
|
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Heat-conducting Coefficient W(/m.k)
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38~55
|
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Flexibility Coefficient KN/mm²
|
100~140
|
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Temp. Limits ºC
|
-40~+200
|
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Max. Dynamic Load N/mm²
|
98
|
|
Max.speed m/s
|
Dry Lubrication 0.3; Oil Lubrication 1.0
|
|
Max.PV N/mm²*m/s
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Dry Lubrication 1.65; Oil Lubrication 3.25
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Friction
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Dry Lubrication 0.12~0.16; Oil Lubrication 0.03~0.08
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We can also develop according to customers special request while out of this table
|
|
What is a bushing?
If you’ve ever wondered what an enclosure is, you’ve come to the right place. This article will provide an overview of different types of housings, including air-insulated, oil-impregnated porous bronze, and epoxy-impregnated capacitor cells. After reading this article, you will be better equipped to make an informed choice about the type of bushings your truck needs.
air insulating sleeve
When choosing bushings for your electrical application, you need to look for bushings with long-lasting insulation. In addition to being durable, bushings must have the correct design shape and material to remain effective over time. Porcelain was used in early casing designs and was chosen for indoor and outdoor applications due to its low cost and low linear expansion. Porcelain also requires a lot of metal fittings and flexible seals to remain effective.
Solid bushings have a center conductor and a porcelain or epoxy insulator. They are used in low voltage electrical applications such as small distribution transformers and circuit switches. However, their low radial capacity limits their use in high-voltage applications, so they are limited to circuit switches and other low-voltage equipment. The electrical service duty of the bushing determines the type of insulation required.
Another type of air-insulated bushing is made of conductive metal, which reduces heat transfer. This design enables it to operate over a range of temperature conditions. Additionally, air-insulated bushings are generally more effective than gas-insulated bushings in a range of applications. The main difference between air-insulated bushings and gas-insulated bushings is the insulating material. While gas-insulated bushings are usually made of high-quality materials, high-quality materials are still preferred in some applications.
Elliott # B series insulators are 25 kV class and pressure molded cycloaliphatic epoxy resins. They feature knurled brass inserts and 16 UNC threads. If you choose this type, make sure it matches the exact diameter of your Elliott Class 25 kv air insulated bushing. These insulators also provide overall shielding and require openings to fit inch diameters.
There are two types of air-insulated bushings: air-to-air and oil-to-oil. Oil is a stronger dielectric than air, and air-to-oil bushings are used to connect atmospheric air to oil-filled equipment. They are available for solid and capacitive hierarchies. So, which one is right for you? Just choose the right insulation to make your equipment as efficient as possible.
Oil Impregnated Porous Bronze Bushings
Oil-impregnated porous bronze (PbB) bushings are one of the best options for lubricating metal bearings. Lubrication is maintained even in high temperature applications as oil penetrates into the pores of the bronze. They are also self-lubricating and maintenance-free. Manufactured by CZPT, the Oil Impregnated Bronze Bushing is a powder metal process that is uniformly lubricated by a uniform oil film. This type of bearing is one of the most efficient in terms of precision performance.
One major difference between oil-impregnated bronze bushings and standard cast bronze bushings is their manufacturing process. Oil-impregnated bronze bushings are pressed from powder and then sintered to form a hardened part. This method is very effective for high-volume manufacturing, but it also has its limitations. Oil-impregnated bronze bushings are cheaper and more efficient, but they have mechanical limitations.
The production of oil-impregnated porous bronze bushings is simple. Powder bronze bushings are pressed and vacuum sealed by forcing oil into the pores. The low stress properties of oil-impregnated bronze bushings make them easier to manufacture in high volume. It also does not require additional lubrication. However, oil-impregnated porous bronze bushings have relatively low mechanical strength and are not recommended for applications where high temperatures are present.
Oil Impregnated Porous Bronze is also known as BPPB. Unlike traditional oil-impregnated bronze bushings, BPPB bushings have a high oil retention capacity. This means they will last a long time and you will save a lot of maintenance costs. But be careful. Porous bronze bushings can only last so long without oil.
Oil-impregnated bronze bushings are a good choice if dimensional consistency is important. BP bronze bushings have the same C dimension as solid metal bushings. While the CZPT is a ghost of the past, there are now many powder metal manufacturers producing BP housings. Their C of F values range from 0.04 to 0.08.
Epoxy Impregnated Capacitor Batteries
Epoxy impregnated condenser core sleeves are conductive paper used in air conditioning systems. The paper core is coated with epoxy resin and the insulating shell is silicone rubber. RIP bushings have excellent electrical properties, are fire resistant and are relatively small. However, the process of making these products is not easy and mistakes are common. These defects manifest as cracks or other structural damage in the capacitor cells.
RIF (Resin Impregnated) bushings feature a finely graded design. The capacitor core is made of glass fiber impregnated with epoxy resin. The outer insulation is made of silicone rubber sheds glued directly to the capacitor core. These bushings are designed for small clearances, so no filler material is required.
In order to determine whether the RIP sleeve is void-free and dry, the insulating paper must be impregnated with epoxy resin. The process is similar to making conventional condenser core sleeves, but with greater flexibility and robustness. The main difference between RIP bushings and conventional insulators is the epoxy content.
Capacitor grading bushings are also available. These bushings increase the electric field at the ends of the capacitor core plates. The higher the temperature, the higher the electric field. These properties make resin-impregnated capacitor mandrel sleeves reliable. However, capacitor grade bushings have higher electric fields than nonlinear bushings.
The capacitor core of the present invention is made by winding paper around the winding tube 3 . The paper may contain an intermediate conductive foil. The winding tube is then covered with electrical insulator. Afterwards, the capacitor core 1 will be RIP and electrically connected to the electrical conductor 6 .
To further characterize the performance of RIPs, thermal shock current (TSC) was used to determine their trap parameters. Unmodified epoxy resin and nano-SiO2 modified RIP were tested. The RIP samples were polarized under a 2 kV/mm electric field at 333 K for 10 min and then subcooled to 193 K with liquid nitrogen. TSC curves were obtained at 3 K/min and 383 K.
plastic bushing
Plastic bushings are essential for many industries. They protect wires and other mechanical parts. They come in many shapes and sizes and are often used as adapters when connecting two pipes or tubes of different diameters. They are available in a variety of materials including rubber, steel and various other plastics. Most bushings are cylindrical or conical in shape and made of shock absorbing material. They slide on rods or pipes to provide low friction motion.
Plastic bushings can be made from a variety of materials, including phenolic, polyethylene, and nylon. While phenolic resins have long been the preferred choice for heavy-duty applications, nylon is the most commonly used lining plastic. Nylon has several advantages, including low friction, no lubrication, quiet operation, and low wear. In addition to these advantages, it is easy to form and cast. In order to obtain better mechanical properties, fillers such as molybdenum disulfide can be added to the material. Plus, filled nylon parts resist deformation at temperatures up to 300 degrees Fahrenheit.
Another benefit of plastic bushings is their low cost. Much cheaper than metal, plastic is a versatile material that can be used in a variety of industries. A quick installation and replacement process makes them the first choice for users who need to install new components quickly. Plus, plastic bushings don’t wear out as quickly as metal, which is another benefit. And because the wear rate of plastic bushings is predictable, manufacturers can easily replace them before they start to fail. And they last longer, so you save time and money.
Plastic bushings are widely used in machinery with sliding and rotating shaft components. They have excellent load-carrying capacity and anti-friction properties. They are essential to many industries, including construction, mining, agriculture, hydropower, transportation and food processing. They are easy to install and come in a variety of sizes and shapes. They are very durable and very reliable. They reduce machine wear and are less expensive than bearings.
China high quality CZPT Auto Parts Strut Mounting Front Top Mount Cushion Shock Absorber Shock Bushing Support Bearing 1693200073 for W169 W245 near me manufacturer
Item Description
Item Description
Certifications
Packaging & Shipping and delivery
Organization Profile
HangZhou HangZhou Car Components Co., Ltd. was established in 1999, located in HangZhou, ZHangZhoug, with lovely landscapes and handy transportation! The organization was formerly identified as HangZhoung, HangZhou, and officially altered its title to HangZhou. The firm handles the total auto components with cooling method, steering chassis technique, suspension technique, braking method, ignition technique, fasteners,and so on. In-depth cooperation with numerous massive domestic factories, our products are exported to property and overseas! Whether or not you select the existing product from the catalog or customise it for you, we can meet your wants! We have a pursuit of CZPT in item top quality!
20 years of industry refining, we have learned also a lot. We abide by the integrity of organization, provide with heart, often get customer pleasure as the axis, feel, take motion, develop true benefit for customers, exchange coronary heart with consumers, go hand in hand Earn-win circumstance!
Our philosophy and purpose are: primarily based on integrity, sincere support, the pursuit of excellence, return to culture, consider and realize, understand and act, and go large!
Our Advantages
FAQ
Q1. How many several years does your business trade in car components?
A: We have been set up for More than 20 many years.
Q2. Exactly where is your firm?
A: We are found in ZHangZhoug
Q3. What is the delivery date?
A: If it takes 5~7 times for inventory, it will take 20-40 days if there is no inventory.
This fall. What is a deal?
A: Neutral packaging or client packaging.
Q5. What is the payment approach?
A: Our payment method: T / T
Q6. What is the payment terms?
A: Our payment terms: Following complete payment
Q7. How is the high quality?
A: Stringent handle ahead of cargo.
Q8. What is a guarantor?
A: 12 months.
Q9. Can you support with the shipping of the goods?
A: Indeed. We can assist produce products via our client freight forwarders or our freight forwarders.
Q10. Can you supply samples for totally free?
A: It depends on the cost of the sample, but we do not pay the delivery value.
Q11. Which port does our organization offer?
A: Typically in HangZhou Port. The port specified by the consumer is appropriate.
| OEM No. | Ref. |
|---|---|
| 54321-ED500 | – |
###
| Car Fitment | Model | Year |
|---|---|---|
| NISSAN (DONGFENG) | LIVINA Hatchback, TIIDA YIDA Saloon (C11) | 2007-2010, 2005- |
| TIIDA YIDA Saloon (C11) | 2005- |
| OEM No. | Ref. |
|---|---|
| 54321-ED500 | – |
###
| Car Fitment | Model | Year |
|---|---|---|
| NISSAN (DONGFENG) | LIVINA Hatchback, TIIDA YIDA Saloon (C11) | 2007-2010, 2005- |
| TIIDA YIDA Saloon (C11) | 2005- |
Types of Ball Bearings
There are many types of Ball Bearings available on the market, but which one is best for your application? Here, we will discuss the differences between Angular contact, Single-row, High-carbon steel, and Ceramic ball bearings. These types of bearings also feature races, or a groove in the center of each. These races are important in keeping the balls contained within the cylinder. They also provide a groove-baed pathway.
Ceramic
The ceramic ball used in ball bearings has many advantages. It is lightweight, operates at lower temperatures, has reduced skidding, and is resistant to electrolysis. The ball also exhibits longer fatigue life. All of these factors make the ceramic ball a good choice for many applications. But, how do you know if a ceramic ball bearing is right for your application? Read on to discover why ceramic ball bearings are a better choice than steel or stainless steel ones.
The ceramic balls are 40% more dense than steel. This means less centrifugal force is generated on the bearing, which suppresses heat generation. Because of this reduced friction, ceramic bearings are more efficient at transferring energy. Compared to steel bearings, ceramic balls have longer life spans. Nonetheless, these ceramic balls aren’t as strong as steel. Therefore, it is important to understand the limitations of the ceramic ball bearing before buying one.
The ceramic materials used for ball bearings are resistant to micro-welding. Metals undergo this process when imperfections in the surfaces interact. Eventually, this results in a brittle ball that reduces the life of a bearing. Unlike metals, ceramic materials have a stable behavior at high temperatures and exhibit less thermal expansion. This means that they can be used for applications where lubrication isn’t an option.
While steel balls can easily absorb contaminants and foreign particles, the ceramic ball is insensitive to this, and doesn’t require lubrication. This means they’re not susceptible to corrosion and other common problems. These are just a few reasons why ceramics are a better choice. This technology has a wide range of uses. It’s easy to see why it is so popular. If you’re looking for a new bearing for your application, be sure to contact an AST Applications Engineer. They can analyze your operating conditions and potential failure modes.
Angular contact
An Angular Contact Ball Bearing (also known as an angular-contact bearing) has an axial component that is generated when radial loads are applied. They are generally used in pairs, triplex sets, or quadruplex sets. These bearings are also available with Super Finished Raceways to reduce noise and improve lubricant distribution. Angular contact ball bearings have various design units, such as bore size, outer diameter, and outer ring width.
A single-row angular contact bearing has a radial contact angle that is equal to the angular distance between the two rings. Double-row angular bearings are designed for two-way thrust capability. These types of bearings can be purchased at Grainger and other online retailers. A typical angular contact bearing will last up to a million revolutions. They are often used in industrial angular contact bearings.
Single-row angular contact ball bearings feature a set contact angle. These bearings can support radial and axial loads, but they can’t withstand high speeds. Single-row angular contact ball bearings may also have one or two shoulders relieved. Thrust load is a pressure placed on the bearing when it is installed in an assembly, and it is used to create an angle between the races.
Angular contact ball bearings come in single and double-row configurations. They differ in the axial load they can carry and the type of lubrication they use. Angular contact ball bearings are ideal for high-speed applications and can accommodate both radial and axial loads. The type of contact and lubrication used in angular-contact ball bearings depends on the intended use for the bearing.
High-carbon steel
Carbon steel is a low-alloy and high-carbon steel used in bearings. This material provides superior strength and fatigue properties for ball and roller bearings. Its mechanical properties are ideal for applications where the temperature is less than 400 degrees Fahrenheit. High-carbon steel is also used to make bearing components for chrome steel bearings. These types of steels are softer than chrome steel but provide superior durability in applications where the material is exposed to severe conditions.
Hardened carbon steel balls with an AISI 1015 hardness index are used in a variety of automotive, commercial, and semi-precision applications. In addition to automotive applications, they are also used in slides, trolleys, and conveyors. AISI 1015 carbon steel balls are used in bearings. They can be purchased in a variety of weights and diameters. Carbon steel balls can also be purchased in nickel-plated or uncoated varieties for decorative purposes.
In order to determine whether a ball bearing is made of high-carbon steel, the material must be tested for its hardness. An ordinary pocket magnet will work well, but an ordinary rare earth magnet isn’t powerful enough to measure the hardness. If it attracts the magnet strongly, the metal is steel, while a weak magnet indicates a non-ferrous material. A hardness test requires a special microhardness test.
A lower-carbon steel is another option. Some miniature bearing manufacturers use a material with less carbon than AISI 440C. This material is also known as KS440 or X65Cr13. After being heat-treated, it develops smaller carbides, resulting in superior low-noise characteristics and the same corrosion-resistance as 440C. These materials are a less expensive alternative than chrome steel, but they are often less durable than chrome alloy steel.
Single-row
Single-row angular contact ball bearings accommodate axial loads in one direction. These are normally adjusted against a second bearing. Unlike other ball bearings, they are non-separable and contain an upper and lower shoulder. Single-row ball bearings are made of Chromium Steel (GCr15) which is heat-treated to achieve high uniform hardness and excellent wear resistance. They are the most commonly used type of bearings in the world.
Because of the angular contact between the radial plane and the raceway, single-row ball bearings transmit radial forces from raceway to raceway. A higher a, the greater the axial load carrying capacity of the bearing. Single-row angular contact ball bearings are ideal for high axial loads. However, they have limited preload capabilities and must be installed in pairs. Hence, they are best used for applications where axial forces must be distributed.
Single-row ball bearings can be pre-lubricated and have steel shields. They are also available with rubber seals or snap rings on the outside edge. They are available with various retainers, including pressed steel cages, plastic shields, and rubber seals. A tapered bore is also available upon request. They are ideal for applications where space is limited. The 6200 series of bearings are especially well suited for electrical motors, dental hand tools, and optical encoders.
Single-row angular contact ball bearings are widely used for axial loads. The outer and inner rings have slightly larger radii than the balls. These bearings can accommodate high speeds and low torque. They can also be supplied with different grease levels. If grease is needed, you can choose a lubricant that has different characteristics depending on the application. They are easy to install and maintain. However, they are not recommended for adjacent mounting.
Plastic
A plastic ball bearing is a highly versatile component that can be mounted in a variety of components, including wheels, pulleys and housings. The outer ring of a plastic bearing is usually the pulley profile. The inner ring can be made of a shaft or polymer. The integrated design of a plastic ball bearing helps to reduce assembly time and cost. Here are some of the benefits of this type of bearing:
First and foremost, plastic balls are lighter than metal balls. They also have less magnetic properties than steel balls, making them the best option for applications requiring low weight and noise. Glass balls are also lighter than stainless steel balls, making them the ideal metal-free choice. They are also very corrosion-resistant, which makes them a great choice for some applications. In addition to being lightweight, polymer ball bearings are also quiet. And because of their low weight, plastic ball bearings are ideal for applications that require fast speed.
Another advantage of plastic bearings is their ability to withstand high temperatures. This material is also abrasion and corrosion-resistant. It meets FDA and USDA acceptance requirements. Aside from its abrasion-resistant and corrosion-resistant properties, these plastics do not transfer heat. Aside from being extremely durable and flexible, most plastics are also self-lubricating. Common plastics include phenolics, acetals, nylon, and ultra high molecular weight polyethylene. Nonetheless, plastics have limitations, and these materials may be damaged by extreme temperatures or cold flow under heavy loads.
Other advantages of plastic ball bearings include their low density, high hardness and low friction coefficient, and ability to withstand heat and corrosion. Ceramics are also lightweight, non-conductive, and have superior resistance to friction. These products can withstand temperatures up to 1,800 degrees Fahrenheit. If you’re in the market for a plastic ball bearing, it’s important to choose the right type of material. And if you’re looking for a high-quality bearing, look no further.