Product Description
High Performance PEEK Polymer Profiles and Parts Manufacturer and Service Provider
Product Description
PEEK(Polyetheretherketone)is a kind of heat-resistant, high performance thermoplastic special engineering plastics. It has good mechanical properties and chemical resistance, abrasion resistance, and hydrolysis resistance properties etc.; it has a light proportion and self-lubricating properties.
1. Excellent dimensional stability
2. Low coefficient of linear thermal expansion
3. Good mechanical properties at elevated temperatures
4. Good resistant to hot water and steam
5. Bearing grade PEEK has excellent wear characteristics
6. UL 94 V-0 flammability rating (0.059″ thickness)
7. Very low smoke and toxic gas emissions when exposed to flame
8. Outstanding mechanical properties even at high temperatures
9.Optimized balance of stiffness, tensile strength and impact strength.
10.Continuous operating temperature up to + 260°C and briefly even up to +300°C.
GuangZhou Engineering Plastics Industries (Group) Company, has studied and applied this material in many industries for many years. Due to very good processing properties, it can be filled with carbon fiber, Fiberglass and MoS2 etc. In order to improve lubrication performance and mechanical strength further.
1.PEEK-1000 This general purpose grade is unreinforced and offers the highest elongation and toughness of all PEEK grades. The newly available black PEEK 1000 is ideal for instrument components where aesthetics are important, as well as for seal components where ductility and inertness are important.
2.PEEK-HPV Carbon fiber reinforced with graphite and PTFE lubricants,our newest grade of PEEK offers the lowest coefficient of friction and the best machinability for all PEEK grades. Anexcellent combination of low friction,low wear,high LPV,low mating part wear and easy machining,make it ideal for aggressive service bearings.
3.PEEK-GF30 The addition of glass fibers significantly reduces the expansion rate and increases the flexural modulus of PEEK. This grade is ideal for structural applications that require improved strength, stiffness or stability,especially at temperatures above 300°F (150°C).
4. PEEK-CA30 The addition of carbon fibers enhances the compressive strength and stffness of PEEK, and dramatically lowers its expansion rate. It offers designers optimum wear resistance and load carrying capability in a PEEK-based product. This grade provides more thermal conductivity than unreinforced PEEK – increasing heat dissipation from bearing surfaces improving bearing life and capability.
|
NO. |
Item no. |
Unit |
PEEK-1000 |
PEEK-CA30 |
PEEK-GF30 |
|
1 |
Density |
g/cm3 |
1.31 |
1.41 |
1.51 |
|
2 |
Water absorption(23ºC in air) |
% |
0.20 |
0.14 |
0.14 |
|
3 |
Tensile strength |
MPa |
110 |
130 |
90 |
|
4 |
Tensile strain at break |
% |
20 |
5 |
5 |
|
5 |
Compressive stress (at 2% nominal strain) |
MPa |
57 |
97 |
81 |
|
6 |
Charov impact strength(unnotched) |
KJ/m2 |
No break |
35 |
35 |
|
7 |
Charov impact strength(notched) |
KJ/m2 |
3.5 |
4 |
4 |
|
8 |
Tensile modulus of elasticity |
MPa |
4400 |
7700 |
6300 |
|
9 |
Ball indentation hardness |
N/mm2 |
230 |
325 |
270 |
|
10 |
Rockwell hardness |
— |
M105 |
M102 |
M99 |
Color:Natural,Black,Khaki and so on.
PEEK Sheet Size: 500X1000X(Thickness:1-500mm),620X1000X(Thickness:1-500mm) PEEK Rod Size: Φ6-Φ200X3000mm
PEEK Tube Size: (OD)30-600X (ID)20-500X length(500-3000mm)
Our Factory
Certification
Companies strictly enforce the ISO9001(2008)international quality certification system, the product quality conforms to the eu RoHS standard.
Application Area
1. Seals, Gears, Fittings.
2. Electrical components.
3. Medical instrument parts.
4. Aerospace parts, Valve Seats.
5. Semiconductor machinery components.
6. Food processing machinery components.
7. Bearings and bushings (bearing grade PEEK).
8. Pump and valve components, Wafer Carriers, Piston Rings.
Our Exhibition
Cooperative Case
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| Material: | Peek |
|---|---|
| Transport Package: | Boxs |
| Specification: | custom |
| Trademark: | gz-plastic |
| Origin: | China |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the role of cage design and materials in plastic bearing performance and durability?
The role of cage design and materials in plastic bearing performance and durability is significant. Here’s a detailed explanation:
- 1. Guidance and Retention:
The primary role of a cage in a plastic bearing is to guide and retain the rolling elements, such as balls or rollers. The cage holds the rolling elements in position, ensuring proper spacing and alignment within the bearing. This guidance and retention function is crucial for maintaining smooth and efficient operation, preventing contact between rolling elements, and distributing loads evenly. The cage design plays a critical role in achieving optimal performance and durability by providing effective guidance and retention of the rolling elements.
- 2. Load Distribution:
The cage design and materials contribute to the load distribution within the bearing. The cage helps distribute the applied loads evenly to the rolling elements, preventing excessive stress on individual elements and minimizing the risk of premature failure. An efficient cage design ensures that the load is shared appropriately among the rolling elements, maximizing the bearing’s load-carrying capacity and enhancing its durability.
- 3. Friction and Heat Generation:
The cage design and materials also influence the friction and heat generation within the bearing. A well-designed cage minimizes friction between the rolling elements and the cage itself, reducing energy losses and heat generation. Additionally, the choice of cage material can impact the coefficient of friction and thermal conductivity. Optimal cage materials with low friction and good thermal properties can contribute to improved performance, lower operating temperatures, and increased durability of the plastic bearing.
- 4. Lubricant Retention:
Certain cage designs are specifically engineered to assist in lubricant retention within the bearing. The cage structure can create pockets or reservoirs that hold and distribute lubricating oil or grease to the rolling elements. This ensures a continuous and adequate supply of lubrication, reducing friction, wear, and the risk of premature failure. Proper lubricant retention facilitated by the cage design is essential for maintaining the performance and durability of plastic bearings.
- 5. Resistance to Harsh Environments:
The choice of cage material is crucial for ensuring the resistance of plastic bearings to harsh operating environments. Different cage materials offer varying degrees of resistance to chemicals, moisture, temperature extremes, and other environmental factors. Selecting the appropriate cage material that is compatible with the application’s operating conditions is essential to maintain the bearing’s performance and durability over time.
- 6. Durability and Service Life:
The cage design and materials significantly impact the overall durability and service life of plastic bearings. A well-designed cage that effectively guides and retains the rolling elements, distributes loads evenly, minimizes friction, and retains lubrication contributes to the bearing’s longevity. Additionally, using durable and suitable cage materials that can withstand the operating conditions ensures the bearing’s ability to withstand wear, fatigue, and other forms of degradation, resulting in extended service life.
In summary, the cage design and materials play a crucial role in the performance and durability of plastic bearings. The cage provides guidance, retention, and load distribution for the rolling elements, minimizes friction and heat generation, assists in lubricant retention, ensures resistance to harsh environments, and contributes to the overall durability and service life of the bearing. By considering the appropriate cage design and materials, manufacturers can optimize the performance, reliability, and longevity of plastic bearings in various applications.
How do innovations and advancements in plastic bearing technology impact their use?
Innovations and advancements in plastic bearing technology have a significant impact on their use across various industries. Here’s a detailed explanation:
- 1. Enhanced Performance:
Advancements in plastic bearing technology have led to improved performance characteristics. Innovations in materials, manufacturing processes, and design techniques have resulted in plastic bearings that offer enhanced load capacity, reduced friction, improved wear resistance, and increased durability. These advancements allow plastic bearings to be used in a broader range of applications and environments where they previously may have been limited.
- 2. Expanded Application Range:
The advancements in plastic bearing technology have expanded their application range. With improved performance and the ability to withstand demanding operating conditions, plastic bearings can now be utilized in industries and applications that were traditionally dominated by metal bearings. They can be found in industries such as automotive, food processing, medical devices, electronics, renewable energy, and many others where their unique properties and benefits are highly valued.
- 3. Cost Savings:
Innovations in plastic bearing technology have brought about cost savings for industries. Plastic bearings often have lower production costs compared to metal bearings, and their lightweight nature can lead to reduced energy consumption in certain applications. Additionally, plastic bearings may eliminate the need for external lubrication, reducing maintenance costs and downtime. These cost-saving advantages make plastic bearings an attractive option for industries seeking efficient and economical solutions.
- 4. Corrosion and Chemical Resistance:
Advancements in plastic bearing technology have addressed the challenges of corrosion and chemical resistance. Newer plastic materials and formulations offer excellent resistance to a wide range of corrosive substances, acids, solvents, and aggressive chemicals. This makes plastic bearings suitable for industries where exposure to harsh environments or aggressive media is common, such as chemical processing, wastewater treatment, or marine applications.
- 5. Noise and Vibration Reduction:
Innovations in plastic bearing technology have led to the development of bearings with improved noise and vibration reduction capabilities. This is particularly beneficial in industries where noise and vibration can negatively impact performance, precision, and user comfort. Plastic bearings with advanced designs and dampening properties help minimize noise and vibration, making them suitable for applications such as electric motors, household appliances, or medical equipment.
- 6. Sustainability and Environmental Considerations:
Advancements in plastic bearing technology have also focused on sustainability and environmental considerations. Newer plastic materials may be recyclable or made from recycled content, reducing the environmental impact. Additionally, plastic bearings often require less lubrication compared to metal bearings, resulting in lower consumption of lubricants and reduced environmental contamination. These sustainable aspects align with the growing demand for eco-friendly solutions in various industries.
In summary, innovations and advancements in plastic bearing technology have a significant impact on their use. These advancements result in enhanced performance, expanded application range, cost savings, improved corrosion and chemical resistance, noise and vibration reduction, and sustainability considerations. As plastic bearing technology continues to evolve, industries can benefit from these advancements by adopting plastic bearings that offer superior performance, reliability, and efficiency in their specific applications.
How do plastic bearings compare to traditional metal or steel bearings in terms of performance?
When comparing plastic bearings to traditional metal or steel bearings, several factors come into play in terms of performance. Here’s a detailed comparison of plastic bearings and traditional metal or steel bearings:
- 1. Friction and Wear:
Plastic bearings generally exhibit lower friction coefficients compared to traditional metal or steel bearings. This characteristic results in reduced energy consumption, smoother operation, and less wear on the bearing surfaces. Plastic bearings often have self-lubricating properties, further enhancing their resistance to wear and reducing the need for external lubrication. On the other hand, metal or steel bearings may require regular lubrication to maintain optimal performance and prevent excessive wear.
- 2. Corrosion Resistance:
Plastic bearings offer excellent resistance to corrosion, making them particularly suitable for applications in moist or corrosive environments. Unlike metal or steel bearings, plastic bearings do not rust or corrode, allowing them to maintain their performance and integrity over time. Metal or steel bearings, while often treated with protective coatings, may still be susceptible to corrosion if the coating is compromised or in aggressive operating conditions.
- 3. Load Capacity:
Traditional metal or steel bearings generally have higher load-carrying capacities compared to plastic bearings. Metal bearings are known for their high strength and ability to withstand heavy loads and shock forces. Plastic bearings, although continuously improving in this aspect, may have lower load-carrying capacities and are typically more suitable for moderate load applications. It is important to carefully evaluate the specific load requirements of the application when considering plastic bearings.
- 4. Temperature Range:
Metal or steel bearings typically have a broader temperature range compared to plastic bearings. While plastic bearings can operate effectively within specific temperature limits, exposure to extreme temperatures can affect their performance. Certain plastic materials, such as PEEK, offer higher-temperature resistance, but they may still have limitations compared to metal or steel bearings, which can handle a wider range of temperatures.
- 5. Noise and Vibration:
Plastic bearings possess inherent damping properties, which can help reduce noise levels and vibrations in machinery and equipment. The ability of plastic materials to absorb vibrations contributes to a quieter and smoother operation. Metal or steel bearings, although effective in many applications, may produce more noise and vibrations due to their higher rigidity and less damping characteristics.
- 6. Cost and Maintenance:
Plastic bearings can offer cost advantages over metal or steel bearings in certain situations. Plastic bearings often have lower material and production costs, which can contribute to overall cost savings. Additionally, plastic bearings can require less maintenance due to their self-lubricating properties, resistance to corrosion, and reduced wear. Metal or steel bearings may require more frequent lubrication, inspection, and replacement, which can increase maintenance costs and downtime.
It’s important to note that the performance of plastic bearings and traditional metal or steel bearings can vary depending on the specific application requirements. While plastic bearings excel in certain areas such as corrosion resistance, low friction, and noise reduction, metal or steel bearings may be more suitable for high-load or high-temperature applications. Engineers and designers should carefully evaluate the performance characteristics of both types of bearings and consider the specific needs of the application to determine the most appropriate choice.
editor by CX 2024-05-03