Product Description
Slewing ring bearing is also called slewing ring, slewing bearing, turntable bearing, and rotary bearing.
Slewing ring bearing is a bearing that CZPT to bear axial load, radial load and overturning torque. Under normal circumstances, slewing ring bearings have their own mounting holes, lubricant holes and seal holes, to meet the different needs of the various host working under the various conditions;
On the other hand, slewing ring bearing itself has characteristics of compact structure, CZPT rotating convenient, easy to install and maintaining easily.
1.Gear Heat Treatment
2. Structure
2.1 Slewing ring bearings have different types as per different structures, here below is what we offering now:
Single row ball slewing ring bearings
Double row ball slewing ring bearings
Crossed roller slewing ring bearings
Three row roller slewing ring bearings
Flange slewing ring bearings
2.2 The above slewing ring bearings can also be divided into 3 different types as per different transmissions:
Slewing ring bearings with no gear
Slewing ring bearings with external gear
Slewing ring bearings with internal gear
3. Features:
Slewing ring bearings have more features: compact structure, reliable guide, simple installation, and easily maintenance
4. Application:
Slewing ring bearings can be widely used in lifting & transport machinery, mining machinery, construction machinery, port hoisting machinery, port oil transfer equipment, onshore and offshore crane, excavator, concrete machine, paper machine, plastic and rubber machine, weave machine, steel plant, electronic power plant, wind power generator, other construction and industry machines or equipments and other large rotary device
Single row ball slewing ring bearing:
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
The single row ball slewing ring bearing is composed of 2 seat-rings. The balls contact with the circular race at 4 points, via which the axial force, radial force and resultant moment may be born simultaneously.
2.2. Structure
Slewing ring bearings have different types as per different structures, here below is what we offering now:
Single row ball slewing bearing has 3 different types:
Single row ball slewing bearing with no gear
Single row ball slewing bearing with external gear
Single row ball slewing bearing with internal gear
Single row ball slewing ring bearing
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
The single row ball slewing ring bearing is composed of 2 seat-rings. The balls contact with the circular race at 4 points, via which the axial force, radial force and resultant moment may be born simultaneously.
2. Structure
Slewing ring bearings have different types as per different structures, here below is what we offering now:
Single row ball slewing bearing has 3 different types:
Single row ball slewing bearing with no gear
Single row ball slewing bearing with external gear
Single row ball slewing bearing with internal gear
3. Features
Single row ball slewing ring bearings have following features:
Compact in structure and light in weight.
4. Application:
Single row ball slewing ring bearings are widely used in slewing conveyers, welding arm and positioned, medium duty cranes, excavators and other engineering machines
Double row ball slewing ring bearing:
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
The double row ball slewing bearing has 3 seat-rings. The steel balls and the retainers may be directly arranged into the upper and lower racers. Two rows of steel balls with different diameters are fitted according to the force. Such open type fitting is extraordinary convenient, the loading angels at upper and lower races are 90°which can carry both of the axial force and capsizing moment. When the radial force is larger than 1/10 of the axial force, the races should be newly designed.
2. Structure:
Double row ball slewing bearing has 3 different types:
Double row ball slewing bearing with no gear
Double row ball slewing bearing with external gear
Double row ball slewing bearing with internal gear
3. Features:
Double row ball slewing ring bearings have following features:
Larger dimension of axial and radial and compact structure.
4. Application:
Double row ball slewing ring bearings are widely used in Tower cranes which require working radius over medium range, auto crane and loading (unloading) machinery.
Double row ball slewing ring bearing:
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
The double row ball slewing bearing has 3 seat-rings. The steel balls and the retainers may be directly arranged into the upper and lower racers. Two rows of steel balls with different diameters are fitted according to the force. Such open type fitting is extraordinary convenient, the loading angels at upper and lower races are 90°which can carry both of the axial force and capsizing moment. When the radial force is larger than 1/10 of the axial force, the races should be newly designed.
2. Structure:
Double row ball slewing bearing has 3 different types:
Double row ball slewing bearing with no gear
Double row ball slewing bearing with external gear
Double row ball slewing bearing with internal gear
3. Features:
Double row ball slewing ring bearings have following features:
Larger dimension of axial and radial and compact structure.
4. Application:
Double row ball slewing ring bearings are widely used in Tower cranes which require working radius over medium range, auto crane and loading (unloading) machinery.
Crossed roller slewing ring bearing
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
With the cross roller Ring, cylindrical rollers are arranged crosswise, with each roller perpendicular to the adjacent roller, in a 90° groove, separated from each other by a spacer retainer. This design allows just 1 bearing to receive loads in all directions including, radial, axial and moment loads. Since the Cross-Roller Ring achieves high rigidity despite the minimum possible dimensions of the inner and outer rings, it is optimal for applications such as joints and swiveling units of industrial robots, swiveling tables of machining centers, rotary units of manipulators, precision rotary tables, medical equipment, measuring instruments and IC manufacturing machines.
2. Structure:
Cross roller slewing bearing has 3 different types:
Cross roller ball slewing bearing with no gear
Cross roller ball slewing bearing with external gear
Cross roller ball slewing bearing with internal gear
3. Features
Cross roller slewing ring bearings have following features:
1. High precision: cross roller bearings can be made high precision bearings, at P4, P2.
2. High rigidity: These series roller bearings are with preload.
3. High load capacity: This series roller bearing can support axial load, radial load, and tilting load.
4. Small volume: this series roller bearing can save space for the machine.
4. Application
Cross roller slewing rings are widely applied in the precision rotary table, rotary joint of manipulator, medical equipment, and measuring instrument etc
Triple row roller slewing ring bearing
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
Three row roller slewing ring bearing has 3 seat-rings, which separate the upper, lower and radial raceway, via which the load of each row of the rollers may be specified. Thus it can carry different load simultaneously and its load capacity is the largest 1 of the 4 types
2. Structure:
Triple row roller slewing bearing has 3 different types:
Triple row roller slewing bearing with no gear
Triple row roller slewing bearing with external gear
Triple row roller slewing bearing with internal gear
3. Features
Triple row roller slewing ring bearings have following features:
Larger axial and radial dimension, compact structure
4. Application
Triple row roller slewing rings are widely used in heavy-duty machines which require large working radius, such as bucket-wheel excavators, wheeled cranes, ship cranes, ladle turret, auto cranes etc.
Flange Slewing Bearing
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
Flange slewing bearing is a special slewing ring bearing, it can have 1 flange in the outer ring, or 1 flange in the inner ring, even it can have 1 flange in both inner ring and outer ring.
2. Structure:
Flange slewing bearing has 3 different types:
Flange slewing bearing with no gear
Flange slewing bearing with external gear
Flange slewing bearing with internal gear
3. Features
Flange slewing bearings have following features:
Compact structure and easily installment.
4. Application
Flange slewing bearings are widely used in tow truck, and other applications are the same as slewing bearings, such as lifting & transport machinery, mining machinery, construction machinery, excavator, concrete machine, paper machine, plastic and rubber machine and steel plant.
Excavator Slewing Bearing
Excavator slewing bearing is a special slewing ring bearing as per its applications. And it is a very important part for excavators, we can supply excavator slewing bearings for both second-hand excavators for maintenance and new excavators.
2. Structure:
Excavator slewing bearing are usually made as per single row ball slewing bearing structure, and most of them are internal gear types, but some are external gear types.
3. Features
Excavator slewing bearings have familiar features as single row ball slewing ring bearings.
Compact structure, light weight and easily installment.
4. Application
Excavator slewing bearings are widely used for all brands of excavators, such as Hitachi, Kobelco, Sumitomo, Doosan, Hyundai, Samsung, Daewoo, Kato, CZPT and so on.
The suitable temperature and working environment for slewing bearing
The slewing bearing produced by our company can work normally at -300C.~+ 700C. If users need to adapt to lower or higher temperature support, our engineering technicians can design for you. If the slewing bearing are used in particularly hostile environment, such as Marine c1imate, dust or CZPT particles (dust, cement, coal powder) etc. Special sealing rings, protective devices, and proper oil paths must be selected. Therefore, we hope users to do the daily maintenance work to make your slewing bearing function normally
The suitable temperature and working environment for slewing bearing
The slewing bearing produced by our company can work normally at -300C.~+ 700C. If users need to adapt to lower or higher temperature support, our engineering technicians can design for you. If the slewing bearing are used in particularly hostile environment, such as Marine c1imate, dust or CZPT particles (dust, cement, coal powder) etc. Special sealing rings, protective devices, and proper oil paths must be selected. Therefore, we hope users to do the daily maintenance work to make your slewing bearing function normally
Installation of slewing bearing
1.Handling and transportation .The slewing bearing must be handled carefully
.Transportation and storage of slewing bearing should be held horizontally and stored in a dry room
.For hoisting lift bolt is suitable and please move it horizontally , do not hit anything, especially the direction collision
.The slewing bearing surface is covered with antitrust agent, whose rust proof life is usually 6 months For those whose storage
life of more than 6 months (such as accessories) should take the antitrust package or other storage measures again
2.Installing support requirements .Generally, install matching support adopts tubular structure , the cylinder’s wall should be better
aligned at the center of the raceway
Welcome to contact us freely to get product information &Newest Price and fast delivery time.
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| Standard or Nonstandard: | Standard |
|---|---|
| Feature: | High Speed, Vacuum, Antimagnetic, Cold-Resistant, Corrosion-Resistant, Heat-Resistant |
| Sealing Gland: | Sealed On Both Sides |
| Rolling-Element Number: | Single-Row |
| Roller Type: | Spherical Raceway |
| Material: | Bearing Steel |
| Customization: |
Available
| Customized Request |
|---|
Can you describe the various types of seals and shields used with plastic bearings for contamination prevention?
Yes, I can describe the various types of seals and shields used with plastic bearings for contamination prevention. Here’s a detailed explanation:
- 1. Contact Seals:
Contact seals, also known as lip seals or rubber seals, are common types of seals used with plastic bearings. These seals are made of elastomers such as nitrile rubber (NBR) or fluorocarbon rubber (FKM) and provide a physical barrier between the bearing and the external environment. Contact seals have a lip that makes direct contact with the inner or outer ring of the bearing, effectively preventing the entry of contaminants such as dust, dirt, or moisture. They offer good sealing performance and are suitable for applications with moderate operating speeds and temperatures.
- 2. Non-Contact Seals:
Non-contact seals, also known as labyrinth seals or gap seals, are designed to minimize friction and allow for higher operating speeds. These seals consist of multiple labyrinth-like grooves or channels that create a tortuous path for contaminants, preventing their entry into the bearing. Non-contact seals are typically made of materials like plastic or metal. They offer reduced heat generation, lower torque, and increased efficiency compared to contact seals. However, they may not provide as high a level of contamination protection in extremely dusty or wet environments.
- 3. Shields:
Shields, also referred to as metal shields or metal covers, are used with plastic bearings to provide a barrier against contaminants. Shields are generally made of metal, such as stainless steel or sheet steel, and are attached to the outer ring of the bearing. They have a gap or clearance between the shield and the inner ring, allowing for smooth rotation while preventing larger particles or debris from entering the bearing. Shields offer good protection against coarse contaminants and are suitable for applications with moderate speeds and temperatures.
- 4. Combination Seals and Shields:
In certain applications, a combination of seals and shields may be used to provide enhanced contamination prevention. These combination seals and shields offer a dual-layered protection system. For example, a plastic bearing may have a contact seal on one side to provide effective sealing against contaminants, while a shield is used on the other side to provide additional protection and allow for visual inspection or lubrication access. This combination approach offers flexibility and adaptability to different operating conditions and contamination risks.
- 5. Customized Sealing Solutions:
In addition to standard seals and shields, customized sealing solutions can be developed based on specific application requirements. Custom seals or shields can be designed to address unique challenges such as extreme temperatures, aggressive chemicals, or high-pressure environments. These specialized sealing solutions ensure optimal contamination prevention and performance in demanding applications.
In summary, plastic bearings can be equipped with various types of seals and shields for contamination prevention. Contact seals, non-contact seals, shields, and combination seals and shields are commonly used to provide a barrier against contaminants such as dust, dirt, or moisture. The selection of the appropriate sealing solution depends on factors such as operating conditions, contamination risks, speed requirements, and specific application needs. By effectively preventing contamination, these seals and shields contribute to the reliable and long-lasting performance of plastic bearings in diverse industrial and mechanical applications.
Can plastic bearings be customized or machined for unique industrial needs?
Yes, plastic bearings can be customized or machined to meet unique industrial needs. Here’s a detailed explanation:
- 1. Customized Design:
Plastic bearings can be customized in terms of their design, dimensions, and features to suit specific industrial requirements. Bearing manufacturers often offer customization options to tailor the bearings to the unique needs of different industries. This may involve modifying the bearing’s shape, adding specific features, adjusting tolerances, or incorporating special materials to enhance performance in specific applications.
- 2. Material Selection:
Plastic bearings can be machined from various types of plastic materials, each with its own set of properties and characteristics. The choice of material can be customized based on the specific industrial needs. For example, some plastic materials offer enhanced chemical resistance, while others excel in high-temperature environments. By selecting the appropriate material, the bearings can be customized to withstand the unique operating conditions of the industry.
- 3. Machining and Fabrication:
Plastic bearings can be machined or fabricated to achieve desired shapes, sizes, or configurations. Machining processes such as turning, milling, drilling, or grinding can be employed to modify the bearings according to specific requirements. This allows for precise customization of the bearing’s dimensions, bores, or mounting features to ensure a proper fit and compatibility with the industrial equipment or machinery.
- 4. Special Additives or Reinforcements:
In some cases, plastic bearings can be customized by incorporating special additives or reinforcements. For example, solid lubricants such as PTFE (polytetrafluoroethylene) or graphite can be added to provide self-lubrication properties. Fiber or glass reinforcements can be included to enhance the bearing’s strength, stiffness, or load-carrying capacity. These customized modifications can be tailored to specific industrial needs, allowing the bearings to perform optimally in unique operating conditions.
- 5. Application-Specific Testing and Validation:
When customizing plastic bearings for unique industrial needs, it is essential to perform application-specific testing and validation. This ensures that the customized bearings meet the performance requirements and can withstand the anticipated operating conditions. Testing may include evaluating factors such as load capacity, friction, wear resistance, temperature stability, or chemical compatibility to validate the suitability of the customized bearings for the intended application.
In summary, plastic bearings can be customized or machined to accommodate unique industrial needs. Customization options include design modifications, material selection, machining and fabrication, incorporation of special additives or reinforcements, and application-specific testing and validation. By customizing plastic bearings, industries can obtain bearings that are specifically tailored to their unique requirements, enabling optimal performance and reliability in their specific applications.
How do plastic bearings compare to traditional metal or steel bearings in terms of performance?
When comparing plastic bearings to traditional metal or steel bearings, several factors come into play in terms of performance. Here’s a detailed comparison of plastic bearings and traditional metal or steel bearings:
- 1. Friction and Wear:
Plastic bearings generally exhibit lower friction coefficients compared to traditional metal or steel bearings. This characteristic results in reduced energy consumption, smoother operation, and less wear on the bearing surfaces. Plastic bearings often have self-lubricating properties, further enhancing their resistance to wear and reducing the need for external lubrication. On the other hand, metal or steel bearings may require regular lubrication to maintain optimal performance and prevent excessive wear.
- 2. Corrosion Resistance:
Plastic bearings offer excellent resistance to corrosion, making them particularly suitable for applications in moist or corrosive environments. Unlike metal or steel bearings, plastic bearings do not rust or corrode, allowing them to maintain their performance and integrity over time. Metal or steel bearings, while often treated with protective coatings, may still be susceptible to corrosion if the coating is compromised or in aggressive operating conditions.
- 3. Load Capacity:
Traditional metal or steel bearings generally have higher load-carrying capacities compared to plastic bearings. Metal bearings are known for their high strength and ability to withstand heavy loads and shock forces. Plastic bearings, although continuously improving in this aspect, may have lower load-carrying capacities and are typically more suitable for moderate load applications. It is important to carefully evaluate the specific load requirements of the application when considering plastic bearings.
- 4. Temperature Range:
Metal or steel bearings typically have a broader temperature range compared to plastic bearings. While plastic bearings can operate effectively within specific temperature limits, exposure to extreme temperatures can affect their performance. Certain plastic materials, such as PEEK, offer higher-temperature resistance, but they may still have limitations compared to metal or steel bearings, which can handle a wider range of temperatures.
- 5. Noise and Vibration:
Plastic bearings possess inherent damping properties, which can help reduce noise levels and vibrations in machinery and equipment. The ability of plastic materials to absorb vibrations contributes to a quieter and smoother operation. Metal or steel bearings, although effective in many applications, may produce more noise and vibrations due to their higher rigidity and less damping characteristics.
- 6. Cost and Maintenance:
Plastic bearings can offer cost advantages over metal or steel bearings in certain situations. Plastic bearings often have lower material and production costs, which can contribute to overall cost savings. Additionally, plastic bearings can require less maintenance due to their self-lubricating properties, resistance to corrosion, and reduced wear. Metal or steel bearings may require more frequent lubrication, inspection, and replacement, which can increase maintenance costs and downtime.
It’s important to note that the performance of plastic bearings and traditional metal or steel bearings can vary depending on the specific application requirements. While plastic bearings excel in certain areas such as corrosion resistance, low friction, and noise reduction, metal or steel bearings may be more suitable for high-load or high-temperature applications. Engineers and designers should carefully evaluate the performance characteristics of both types of bearings and consider the specific needs of the application to determine the most appropriate choice.
editor by CX 2024-04-30