China Standard Active-Power Industries Cam Folower Needle Bearing China Manufacturing Csk20p-2RS Needle Roller Plastic Bearings bearing and race

Product Description

ACTIVE-POWER INDUSTRIES Bkm 2571 Needle Bearing China Suppliers CSK15 Nk 22 16 Needle Bearing

Product Description

Needle bearings are roller bearings with cylindrical rollers that are thin and long relative to their diameter. Such rollers are called needle rollers. Despite having a small cross-section, the bearing still has a high load-bearing capacity. Needle roller bearings are equipped with thin and long rollers (roller diameter D≤5mm, L/D≥2.5, L is the length of the roller), so The radial structure is compact, and its inner diameter size and load capacity are the same as other types of bearings, and its outer diameter is the smallest, especially suitable for support structures with limited radial installation dimensions.

Depending on the application occasion, a bearing without an inner ring or a needle roller and cage assembly can be selected. At this time, the journal surface and the housing hole surface matched with the bearing are directly used as the inner and outer rolling surfaces of the bearing. In order to ensure the load capacity and running performance As with bearings with rings, the hardness, machining accuracy, and surface quality of the raceway surface of the shaft or housing hole should be similar to the raceway of the bearing ring. This kind of bearing can only bear radial load

In addition to those listed in the catalog, bearings that can be used for general engineering, such as open-type drawn cup needle roller bearings (1), closed-type drawn cup needle roller bearings
(2), needle roller bearing with inner ring
(3) and needle roller bearings without inner ring/needle roller bearings without inner ring and a cage
(4), with cage and without cage filled with needle roller bearings

A combined needle roller bearing is a bearing unit composed of radial needle roller bearing and thrust bearing components. It has a compact structure, small size, high rotation accuracy, and can withstand a certain axial load while bearing a high radial load. The product structure is diverse, widely adaptable, and easy to install. Combined needle roller bearings are widely used in various mechanical equipment such as machine tools, metallurgical machinery, textile machinery, and printing machinery, and can make the mechanical system design very compact and smart

Thrust bearings consist of thrust cage assemblies with needle rollers or cylindrical rollers or balls and thrust washers. Needle rollers and cylindrical rollers are held and guided by thrust cages. When used with different series of DF thrust bearing washers, many different combinations are available for bearing configurations. Due to the selection of high-precision cylindrical rollers (needle rollers) to increase the contact length, this bearing can obtain high load capacity and high rigidity in a small space. Another advantage is that if the surface of the adjacent part is suitable for the raceway surface, the gasket can be omitted, which can make the design compact. The cylindrical surfaces of the needle rollers and cylindrical rollers used in DF thrust needle roller bearings and thrust cylindrical roller bearings are Modified face to reduce edge stress and increase service life

Product Parameters

Product Name Needle Bearing 
Type Inch Tapered Roller Bearing/Taper Roller Bearing
Weight Standard weight
Specifications Standard size 
Material Chrome steel GCR-15
CAGE Steel Cage and Nylon Cage
Rolling body Roller

 

Designation Bearing Series   Dimensions Mass Load Rating Torque Rating  Limiting Speed
d (mm) D (mm) L (mm) (kg) Dynamic(kN) Static(kN) (N·m) (RPM)
CSK8        8 22 9 0.015 3.28 0.86 5 15000
CSK12   CSK12 P   6201 12 32 10 0.04 6.1 2.77 18.6 10000
CSK15   CSK15 P CSK15 PP  6202 15 35 11 0.06 7.4 3.42 34 8400
CSK17  CSK17 P CSK17 PP  6203 17 40 12 0.07 7.9 3.8 60 7350
CSK20 CSK20 P CSK20 PP  6204 20 47 14 0.11 9.4 4.46 100 6000
CSK25   CSK25 P CSK25 PP  6205 25 52 15 0.14 10.7 5.46 170 5200
CSK30   CSK30 P CSK30 PP  6206 30 62 16 0.21 11.7 6.45 276 4200
CSK35   CSK35 P CSK35 PP  6207 35 72 17 0.3 12.6 7.28 350 3600
CSK40  CSK40 P CSK40 PP   –   40 80 22 0.5 15.54 12.25 650 3000
CSK8 2RS        –   8 22 9 0.015 3.28 0.86 5 15000
CSK12 2RS CSK12P-2RS    –   12 32 14 0.05 6.1 2.77 18.6 10000
CSK15 2RS  CSK15P-2RS    –   15 35 16 0.07 7.4 3.42 34 8400
CSK17 2RS  CSK17P-2RS    –   17 40 17 0.09 7.9 3.8 60 7350
CSK20 2RS CSK20P-2RS    –   20 47 19 0.145 9.4 4.46 100 6000
CSK25 2RS CSK25P-2RS    –   25 52 20 0.175 10.7 5.46 170 5200
CSK30 2RS  CSK30P-2RS    –   30 62 21 0.27 11.7 6.45 276 4200
CSK35 2RS  CSK35P-2RS    –   35 72 22 0.4 12.6 7.28 350 3600
CSK40 2RS CSK40P-2RS    –   40 80 27 0.6 15.54 12.25 650 3000

Company Profile

HangZhou Active-Power Industrial. is located in HangZhou, ZheJiang , China. The factory has been committed to the production research and development of bearings for more than 20 years. We support OEM and ODM bearing customization.

The main products are: Deep Groove Ball Bearing Taper Roller Bearing Tapered Roller Bearing Auto Wheel Hub Bearing Cylindrical Roller Bearing Spherical Roller Bearing Motor Bearing Needle Roller Bearing Angular Contact Ball Bearing.

FAQ

Q1:What is your Before-sales Service?
1>. Offer to bear related consultation about technology and application;

2>.Help customers with bearing choice, clearance configuration, product” life, and reliability analysis;

3>. Offer highly cost-effective and complete solution program according to site conditions;

4>. Offer localized program on introduced equipment to save running cost

Q2: What is your After-sales Service?
1>. Offer training about bearing installation and maintenance;

2>.Help customers with trouble diagnosis and failure analysis;

3>. Visit customers regularly and feedback on their rational suggestions and requirements to the company.

Q3: How about your company’s strength?
1>.FREE SAMPLES:
contact us by email or trade manager, we will send the free samples according to your request. 

2>. World-Class Bearing:
We provide our customers with all types of indigenous roller bearings of world-class quality.

3>.OEM or Non-Stand Bearings: 
Any requirement for Non-standard roller bearings is Easily Fulfilled by us due to our vast knowledge and links in the industry. 

4>.Genuine products With Excellent Quality: 
The company has always proved the 100% quality products it provides with genuine intent.

5>. After-Sales Service and Technical Assistance: 
The company provides after-sales service and technical assistance as per the customer’s requirements and needs.

6>.Quick Delivery: 
The company provides just-in-time delivery with its streamlined supply chain.

7>.Cost Saving: 
We provide long-life, shock-resistant, and high-reliability roller bearings with excellent quality and better performance.
Resulting in increased cost savings.

Q4: What will we do if you are not satisfied with the product?
A: If have any abnormal, Please contact us at the first time, and we will immediately process

Q5: How long will you respond to our problems?
A: We will respond within 1 hour. 24 hours to solve your problem

Q6: Is optional lubrication provided?
A: We can offer a wide range of oils and greases for a variety of applications. Please contact our engineer for technical
assistance with any special requirements

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Cage: Without Cage
Rows Number: Multiple
Load Direction: Radial Bearing
Style: Without Outer Ring, With Outer Ring, Without Inner Ring, With Inner Ring
Material: Cast Iron
Type: Closed
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic bearing

What is the role of cage design and materials in plastic bearing performance and durability?

The role of cage design and materials in plastic bearing performance and durability is significant. Here’s a detailed explanation:

  • 1. Guidance and Retention:

The primary role of a cage in a plastic bearing is to guide and retain the rolling elements, such as balls or rollers. The cage holds the rolling elements in position, ensuring proper spacing and alignment within the bearing. This guidance and retention function is crucial for maintaining smooth and efficient operation, preventing contact between rolling elements, and distributing loads evenly. The cage design plays a critical role in achieving optimal performance and durability by providing effective guidance and retention of the rolling elements.

  • 2. Load Distribution:

The cage design and materials contribute to the load distribution within the bearing. The cage helps distribute the applied loads evenly to the rolling elements, preventing excessive stress on individual elements and minimizing the risk of premature failure. An efficient cage design ensures that the load is shared appropriately among the rolling elements, maximizing the bearing’s load-carrying capacity and enhancing its durability.

  • 3. Friction and Heat Generation:

The cage design and materials also influence the friction and heat generation within the bearing. A well-designed cage minimizes friction between the rolling elements and the cage itself, reducing energy losses and heat generation. Additionally, the choice of cage material can impact the coefficient of friction and thermal conductivity. Optimal cage materials with low friction and good thermal properties can contribute to improved performance, lower operating temperatures, and increased durability of the plastic bearing.

  • 4. Lubricant Retention:

Certain cage designs are specifically engineered to assist in lubricant retention within the bearing. The cage structure can create pockets or reservoirs that hold and distribute lubricating oil or grease to the rolling elements. This ensures a continuous and adequate supply of lubrication, reducing friction, wear, and the risk of premature failure. Proper lubricant retention facilitated by the cage design is essential for maintaining the performance and durability of plastic bearings.

  • 5. Resistance to Harsh Environments:

The choice of cage material is crucial for ensuring the resistance of plastic bearings to harsh operating environments. Different cage materials offer varying degrees of resistance to chemicals, moisture, temperature extremes, and other environmental factors. Selecting the appropriate cage material that is compatible with the application’s operating conditions is essential to maintain the bearing’s performance and durability over time.

  • 6. Durability and Service Life:

The cage design and materials significantly impact the overall durability and service life of plastic bearings. A well-designed cage that effectively guides and retains the rolling elements, distributes loads evenly, minimizes friction, and retains lubrication contributes to the bearing’s longevity. Additionally, using durable and suitable cage materials that can withstand the operating conditions ensures the bearing’s ability to withstand wear, fatigue, and other forms of degradation, resulting in extended service life.

In summary, the cage design and materials play a crucial role in the performance and durability of plastic bearings. The cage provides guidance, retention, and load distribution for the rolling elements, minimizes friction and heat generation, assists in lubricant retention, ensures resistance to harsh environments, and contributes to the overall durability and service life of the bearing. By considering the appropriate cage design and materials, manufacturers can optimize the performance, reliability, and longevity of plastic bearings in various applications.

plastic bearing

Can you explain the installation and alignment considerations for plastic bearings?

Proper installation and alignment are crucial for the optimal performance and longevity of plastic bearings. Here’s a detailed explanation of the installation and alignment considerations:

  • 1. Clean and Dry Surfaces:

Before installing plastic bearings, it is important to ensure that the mating surfaces are clean and dry. Any dirt, debris, or moisture on the surfaces can affect the fit and performance of the bearings. Clean the surfaces thoroughly and remove any contaminants before proceeding with the installation.

  • 2. Bearing Housing Preparation:

The bearing housing should be prepared to provide a proper fit for the plastic bearings. This may involve cleaning the housing, removing burrs or sharp edges, and ensuring that the housing is dimensionally accurate. The bearing housing should be free from any defects that could hinder the installation or affect the alignment of the bearings.

  • 3. Proper Shaft and Bearing Fit:

It is essential to ensure the proper fit between the shaft and the plastic bearings. The shaft diameter should match the recommended tolerance range provided by the bearing manufacturer. If the fit is too loose, the bearings may slip or have excessive play, while a fit that is too tight can cause increased friction and premature wear. Follow the manufacturer’s guidelines for the recommended fit and tolerances.

  • 4. Alignment:

Proper alignment is critical for the smooth operation of plastic bearings. Misalignment can lead to increased friction, premature wear, and reduced bearing lifespan. Ensure that the shaft and bearing housing are aligned concentrically and parallel to each other. Misalignment can be checked using alignment tools, such as dial indicators or laser alignment systems, and adjustments should be made accordingly to achieve the correct alignment.

  • 5. Mounting and Fixing:

Plastic bearings should be securely mounted and fixed in the bearing housing. Follow the manufacturer’s instructions for the appropriate mounting method, which may involve press-fitting, snap-fitting, or other techniques. Use the recommended tools or equipment to ensure a proper and secure fit. Pay attention to any locking mechanisms or retaining devices that may be required to prevent the bearings from rotating or moving within the housing.

  • 6. Lubrication:

Depending on the type of plastic bearings, lubrication requirements may vary. Some plastic bearings are self-lubricating and do not require additional lubrication, while others may benefit from a thin film of lubricant. Follow the manufacturer’s guidelines for the appropriate lubrication method and interval, if applicable, to ensure optimal performance and longevity of the bearings.

In summary, proper installation and alignment are essential for the effective functioning of plastic bearings. Considerations such as clean and dry surfaces, bearing housing preparation, proper shaft and bearing fit, alignment, secure mounting and fixing, and appropriate lubrication contribute to the successful installation and alignment of plastic bearings.

plastic bearing

How do plastic bearings compare to traditional metal or steel bearings in terms of performance?

When comparing plastic bearings to traditional metal or steel bearings, several factors come into play in terms of performance. Here’s a detailed comparison of plastic bearings and traditional metal or steel bearings:

  • 1. Friction and Wear:

Plastic bearings generally exhibit lower friction coefficients compared to traditional metal or steel bearings. This characteristic results in reduced energy consumption, smoother operation, and less wear on the bearing surfaces. Plastic bearings often have self-lubricating properties, further enhancing their resistance to wear and reducing the need for external lubrication. On the other hand, metal or steel bearings may require regular lubrication to maintain optimal performance and prevent excessive wear.

  • 2. Corrosion Resistance:

Plastic bearings offer excellent resistance to corrosion, making them particularly suitable for applications in moist or corrosive environments. Unlike metal or steel bearings, plastic bearings do not rust or corrode, allowing them to maintain their performance and integrity over time. Metal or steel bearings, while often treated with protective coatings, may still be susceptible to corrosion if the coating is compromised or in aggressive operating conditions.

  • 3. Load Capacity:

Traditional metal or steel bearings generally have higher load-carrying capacities compared to plastic bearings. Metal bearings are known for their high strength and ability to withstand heavy loads and shock forces. Plastic bearings, although continuously improving in this aspect, may have lower load-carrying capacities and are typically more suitable for moderate load applications. It is important to carefully evaluate the specific load requirements of the application when considering plastic bearings.

  • 4. Temperature Range:

Metal or steel bearings typically have a broader temperature range compared to plastic bearings. While plastic bearings can operate effectively within specific temperature limits, exposure to extreme temperatures can affect their performance. Certain plastic materials, such as PEEK, offer higher-temperature resistance, but they may still have limitations compared to metal or steel bearings, which can handle a wider range of temperatures.

  • 5. Noise and Vibration:

Plastic bearings possess inherent damping properties, which can help reduce noise levels and vibrations in machinery and equipment. The ability of plastic materials to absorb vibrations contributes to a quieter and smoother operation. Metal or steel bearings, although effective in many applications, may produce more noise and vibrations due to their higher rigidity and less damping characteristics.

  • 6. Cost and Maintenance:

Plastic bearings can offer cost advantages over metal or steel bearings in certain situations. Plastic bearings often have lower material and production costs, which can contribute to overall cost savings. Additionally, plastic bearings can require less maintenance due to their self-lubricating properties, resistance to corrosion, and reduced wear. Metal or steel bearings may require more frequent lubrication, inspection, and replacement, which can increase maintenance costs and downtime.

It’s important to note that the performance of plastic bearings and traditional metal or steel bearings can vary depending on the specific application requirements. While plastic bearings excel in certain areas such as corrosion resistance, low friction, and noise reduction, metal or steel bearings may be more suitable for high-load or high-temperature applications. Engineers and designers should carefully evaluate the performance characteristics of both types of bearings and consider the specific needs of the application to determine the most appropriate choice.

China Standard Active-Power Industries Cam Folower Needle Bearing China Manufacturing Csk20p-2RS Needle Roller Plastic Bearings   bearing and raceChina Standard Active-Power Industries Cam Folower Needle Bearing China Manufacturing Csk20p-2RS Needle Roller Plastic Bearings   bearing and race
editor by CX 2024-05-09